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The Principles of parting line plastic injection molding Design

1. The part with coaxiality requirement should be formed on the core side. If it is formed in the cavity and core side, it will be difficult to ensure the coaxiality due to the inaccurate clamping.

2. When selecting the parting surface, the dimension difference between the ends of the plastic part due to the draft angle should be reduced. The parting surface should be selected as much as possible without affecting the appearance of the plastic part and is able to meet the requirement of appearance. The split line and miss-match shall be submitted to the customer for confirmation;

3. The distance between the plates: the determination of the parting line should ensure that the mould cavity and core opening strokes are the shortest;

4. Should avoid the core pulling mechanism as much as possible, if it is impossible to avoid the core pulling, the pulling distance should be as short as possible, and try to make the slider all in core side;

5. Since the locking force is small when the inclined slider is closed, for a large plastic part with a large projection area, the parting line of the large projection area can be placed on the main plane after the cavity and core clamped, and the smaller projected area as the lateral parting surface, otherwise the locking mechanism of the inclined slider must be very large, otherwise, the burr is occurred due to non-tight lock.

6. The determination of the parting surface does not affect the normal opening of the injection gate system, especially the two plate mold with the multi-cavity parting surface.

7. In order to help the venting of the mold, the parting surface is as close as possible to the end of the plastic material stream.

8. The overall structure of the injection mould should be simplified, the number of parting line in mouldis minimized, and a straight parting line is used as much as possible. Should also consider whether the mold is easy to machining and process, easy to take out the finished plastic part, the parting surface should be selected as much as possible on the ridge of the plastic part.

9. Convenient installation of metal inserts.

10. Keep the product in the core side as much as possible and make sure there is enough position.

11. Sharp corners should be avoided in the parting line, as sharp corners will affect the life of the plastic injection mould. Therefore, parting line in plastic designshould check very carefully. If it cannot be avoided, send a proposal to the customer whether the product can be modified.

HanKing Mould Enginering Ltd. started the business in the year of 1996 as a china injection molding suppliers in the line of mold making and injection molding in Longgang, Shenzhen, China. With continuous developments and progresses, we have become a professional Chinese plastic injection tooling company, offering custom plastic injection molding service, plastic molding manufacturing and other mould making services.

Following the concept of customer first, HanKing Mould dedicates to be a trustworthy tooling company by designing and manufacturing plastic injection molds, providing custom plastic molding china manufacturing and services according to every individual's requirements. Hanking's successes are ensured by our management capability, technical knowledge, advanced plastic tooling equipment and professional injection molding services. We are pursuing better quality and technical capability to meet the demands of increasing mold making markets.

The custom welding machines in the welding manufacturing industry will be widely used. In the welding production process, the degree of mechanization and automation will be increased by about 15%, and the degree of welding automation will reach 40-50%. Let's take a look at the advantages and applications of robot automatic welding technology.

1. Improve production efficiency

The response time of the welding robot is short and the action is fast. The welding speed is 60-3000px / min, which is much higher than that of manual welding. The robot can work continuously without pause or rest in the operation process. As long as the external water and electricity conditions are guaranteed, the production efficiency of the enterprise can be improved invisibly.

2. Improve product quality

In the process of welding, as long as the welding parameters and moving track are provided, the robot will repeat this action accurately. The welding parameters such as welding current, voltage, welding speed and welding wire length play a decisive role in the welding results. When robot welding is adopted, the welding parameters of each weld are constant, and the weld quality is less affected by human factors, which reduces the requirements for workers' operation technology. Therefore, the welding quality is stable, thus ensuring the quality of our products.

3. Reduce enterprise cost

The cost reduction of welding robot is mainly reflected in large-scale production. One robot can replace 2 to 4 industrial workers, which is different according to the specific situation of the enterprise. In addition, with the application of high-speed and efficient welding technology, using robot welding, the cost reduction is more obvious.

4. Easy to arrange production plan

Because the robot has high repeatability, as long as the parameters is given, it will always act according to the instructions, so the robot welding product cycle is clear, easy to control product output. The robot's production beat is fixed, so the production schedule is very clear. Accurate production plan can maximize the production efficiency and comprehensive utilization of resources.

5. Shorten the period of product transformation

Robot Automatic Welding can shorten the period of product transformation and reduce the corresponding equipment investment. It can realize the welding automation of small batch products. The biggest difference between a robot and a special machine is that it can modify the program to adapt to the production of different workpieces.

Because robot arc welding can change the welding track and welding sequence at any time through the program, it is most suitable for products with large variety of workpieces with short welds and complex shapes. And this kind of product mostly appears on the car body, which is just in line with the characteristics of the automobile manufacturing industry. In addition, there are more and more automobile styles and the update speed is faster now. The adoption of automobile production line with robot equipment can meet the rapid development of automatic welding machine manufacturers in today's society. Automatic welding robot is widely used in automobile manufacturing industry, such as automobile chassis, seat frame, guide rail, muffler and hydraulic torque converter, especially in automobile chassis welding production.

What is the inside of the manipulator? Is there any mystery?

Main structure of Pneumatic Manipulator

1. Structure of all parts of manipulator

The manipulator auto consists of a plurality of connecting rods and joints. The manipulator is generally composed of base, actuator, such as clamp, suction cup, etc., as well as joints and connecting rods between them. The manipulator can achieve arbitrary movement and steering within its range of motion. We generally call the movable joints as freedom degrees.

2. Air circuit element

Pneumatic manipulator's main air circuit components include swing cylinder, double cylinder, pen type cylinder and air source processing components.

3. Main sensors

The manipulator detects its own state, such as speed, position, acceleration, etc. through the internal sensor of the sensor, and then realizes the interaction between itself and the environmental information, such as distance, temperature and pressure. The environmental information is detected by the external sensor. Next, the controller selects the corresponding environment mode to command the manipulator to complete the task.

Manipulator working principle

Pneumatic automation equipment is mainly composed of control system, drive system, actuator and position detection system. Under the control of PLC program, the actuator action is realized by pneumatic transmission.

The information of the control system will transmit the command to the actuator to track the action of the manipulator. If the action is wrong or fails, an alarm will be given immediately.

The actual position of the actuator is transferred to the control system by using the position detection device, and the actuator is finally moved to the designated position with a certain precision.

visual inspection automation is equivalent to applying a camera in industrial robots. How does industrial robots use industrial cameras to achieve visual inspection?

1. Industrial camera is a key component of machine vision system. Its most essential function is to transform optical signal into orderly electrical signal. Choosing the right camera is also an important part in the design of machine vision system. The choice of camera not only directly determines the image resolution and image quality, but also directly related to the operation mode of the whole system.

2. The basic function of lens is to realize beam transformation (modulation). In machine vision system, the main function of lens is to image the target on the photosensitive surface of image sensor. The quality of lens directly affects the overall performance of machine vision system. The reasonable selection and installation of lens is an important part of the design of machine vision system.

3. The core of machine vision system is image acquisition and processing. All the information comes from the image, and the quality of the image itself is very important to the whole vision system. Light source is an important factor that affects the image level of machine vision system, because it directly affects the quality of input data and 30% of the application effect at least.

4. Through appropriate lighting design, the target information and background information in the image can be separated optimally, which can greatly reduce the difficulty of segmentation and recognition of image processing algorithm, improve the positioning and measurement accuracy of the system, and improve the reliability and comprehensive performance of the system. On the contrary, if the light source is not designed properly, it will lead to failure in the effort in the design of image processing algorithm and imaging system. Therefore, the success or failure of light source and optical system design is the primary factor to determine the success or failure of the system.

5. Image acquisition card is the interface of image acquisition part and image processing part. The process of converting an image into a digital image after sampling and quantization, and inputting and storing it into frame memory is called acquisition. The image acquisition card also provides the function of digital I / O.

6. The commonly used software of vision inspection includes Ni vision, Halcon, visionpro, opencv, MATLAB, etc., which are selected according to their own development needs.

Our company has best industrial robots. and understand the principle of industrial robot to realize visual inspection enables us know its value better and use its complex algorithm to produce for our industry. It can be said that robot visual inspection system promotes the development process of industrial network automation.

Column Speakers use multiple speaker cones to create a slim line column offering excellent vertical sound dispersion with a long 'throw', but coverage is limited horizontally. Columns are often used for public address in airports, railway stations, lecture theatres, churches and other houses of worship.  Do you want to buy the best column speakers? Please contact us and we have the best speakers with column speakers pa system,I'm sure you'll be satisfied.

It is an ideal choice for industrial and commercial applications in hotel, school, office and factory where background music and paging is needed.

By developing creative products during the past years. as pa system manufacturers, DSPPA has promoted the technologies of the fields like Professional Audio, Public Address and Conference System both in and abroad. DSPPA leads the orientation of Public Address development and will raise the PA technology to a higher level.

MYT company has over 15 years of manufacturing and exporting experience in HVAC duct industry line and sheet metal bending machine. Our machines can be customized according to client requirements.

Description of HVAC Duct Automatic Duct Line

HVAC auto duct production line, which means some duct manufacture machines work automatic and achieve high efficiency.

MYT company helps customers to choose the most suitable air duct manufacture line machines for them. Auto duct production line includes auto duct line 2, auto duct line 3, auto duct line 4, straight auto duct line 5 and U shape auto duct line 5.

Features of HVAC auto duct line:

U shaped auto duct production line 5：Small footprint than straight auto duct line 5, working functions and Speed is same as straight auto duct production line 5.

Straight auto duct production line 5: This linear machine has four coils, including leveling, grooving/beading, angle punching, cutting, Pittsburgh lock forming, TDF flange forming and bending.

Auto duct production line 4: This duct manufacturing equipment can finish all steps before duct folding, including leveling, grooving/beading, angle punching, cutting, Pittsburgh lock forming and TDF flange forming.

Auto duct production line 3: The duct line 3 machine can complete metal sheet leveling, grooving/beading, angle punching, cutting and folding with CNC automatic system.

Auto duct production line 2: This duct line 2 machine is very economic and finish 4 steps, including leveling, grooving/beading, angle punching, and cutting.

The central bolt automatic assembly machine completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceability system, etc. The parts are conveyed to the corresponding positions by conveyor and turntable. The manipulator grabs the materials to assembly and the human-machine control system corrects the parameters of the assembly process and records the data.

Machine Features of Central Bolt Assembly Line Automation Equipment

1. Frame: The safety guard door frame uses aluminum alloy profiles
2. Machine parts: Chrome-faced, anodizing, black and paint baked
3. Noisy:≤70dB
4. Security Settings: The HMI can set a password to prevent non-professionals from mishandling the machine or other potential safety hazards.

Machine parameter of Central Bolt Automatic Assembly Line

FL14.0002.01

Power: AC380V

Floor space: 3650*2800*1800(L*W*H)

Station: 1

Power: 20KW

Continuous activation ratio:>=90%

Pass rate:>=99%

Weight:3.5t

Yiheda automation, one of automatic production line manufacturers , specializes in designing and manufacturing the China automatic production line to customers. We welcome merchants from all over the world to cooperate with our factory for mutual benefit and win-win, and jointly create a better future.

The central bolt automatic assembly machine completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceability system, etc. The parts are conveyed to the corresponding positions by conveyor and turntable. The manipulator grabs the materials to assembly and the human-machine control system corrects the parameters of the assembly process and records the data.

Machine Features of Central Bolt Assembly Line Automation Equipment

1. Frame: The safety guard door frame uses aluminum alloy profiles
2. Machine parts: Chrome-faced, anodizing, black and paint baked
3. Noisy:≤70dB
4. Security Settings: The HMI can set a password to prevent non-professionals from mishandling the machine or other potential safety hazards.

Machine parameter of Central Bolt Automatic Assembly Line FL14.0002.01

Power: AC380V

Floor space: 3650*2800*1800(L*W*H)

Station: 1

Power: 20KW

Continuous activation ratio:>=90%

Pass rate:>=99%

Weight:3.5t

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an automatic production line supplier, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for automatic production machines, just contact us!

Applying advanced techniques of feeding and handling, flexible conveying, robot integration, parts processing, resistance test, soldering, soldering and brazing, Yiheda provides automation solutions of precise electronic products production to customers according to the features of products and their demands.

Successful cases: Antenna automatic assembly machine, battery automatic assembly machine, Mobile screen processing machine, etc.

YiHeDa has assisted electronics manufacturers with advanced automation solutions that complete the assembly and testing of assembly line electronics, such as cell phone production lines, AR, batteries, antenna silver needles, and air conditioners, etc., to enhance market competitiveness and reduce labor costs for customers.

Resistor Automatic Test Machine

The Resistor Automatic Test Machine completes the automatic feeding and resistance test of resistance chip, a collection of OK products and NG products unloading, etc.

Oil Tube Welding Machine

The Oil Tube Welding Machine with the linear arrangement is composed of oil tube automatic feeding station, riveting station, unloading station and glue coating station, etc., which can complete automatic feeding, automatic adjustment of the material position and sorting function.

Electrical Shell Assembly Machine

With easy replacement production procedure, the Electrical Shell Assembly Equipment Machine can complete the assembly of two products without replacing the carrier and jigs, which is quick and convenient.

Automatic iron Hoop Assembly Dispense Solder Paste Machine

The assembly position must be accurate. The base of the triode is contact with the copper bar and the iron hoop is contact with the other two pins. Cycle time: ≤6 sec/pcs; Space: 1950 (L) mm 1200 (W) mm 2000 (H) mm; Operators: 0; Service life: 10 years.

Scientific Interpretation of Assembly Automation Transport Line

The so-called assembly automation transport line is the combination of objects with certain geometric shapes by handling, connecting, adjusting, checking and other operations.

From the point of view of creating product value, assembly automation transportation line process can be divided into two parts according to time: main automation assembly transportation line and auxiliary automation assembly transportation line.

The realization of automation is divided into the following steps:

(1) Automated assembly from parts

(2) Automated assembly with gradual expansion

(3) Fully automatic assembly and transportation line

(4) Fully automatic assembly and transportation line with adjustable speed

Variant flexible automatic assembly

Typical Joint Action Requirements

Insert, insert and rotate, fit, insert and lock, screw in, press in, take out, move, deform connection, through material flow connection, temporary connection.

Noun Interpretation

1. Functional tolerance: can be assembled together and achieve the required function allowed a deviation. The technical requirements of the parts shall be determined according to the assembly conditions and the role they should play in the running state.

2. Assembly automation process tolerance: This is the position and direction error caused by assembly machinery related to the operation process.

3. Complete Interchange Method: One assembly can be selected from spare parts. In any case, the required function can be achieved. This method is first used in the following cases: short tolerance chain, mass production in batches.

4. Group Exchange Method: Spare parts are grouped according to the scope of the project. Although the required mating tolerance is small, the manufacturing tolerance of the workpiece can be larger. Only parts belonging to the same group can be matched.

5. Equilibrium Compensation Method: The final tolerance accuracy is obtained through a compensation link, either by changing the size or by adding a compensator.

Definition of Error Prevention

Error Prool, also known as Fool Prool, originated from Shingeo Shingo, a Japanese quality management expert.

Error Definition

The errors in this paper refer to the causes and errors of assembly automation in the manufacturing industry due to the deviation between the production process and production expectation, resulting in product defects.

Error Consequences

Assembly automation production process errors, the consequences of many situations. This article only explains the manual operation.

1. Leakage of parts;
2. Misassembly of parts;
3. Non-standard operation;
4. Endangering personal safety.

Error-proof Measures

(1) Mechanical error-proof: product assembly attitude error-proof - > error-proof - > only one direction is allowed to be placed

(2) Sensor Error Prevention: Product Existence Detection - > Preventing Leakage

(3) Visual error prevention

Leakage Loading

Misfit

(4) Tri-color lamp and buzzer: error prompt

• Guidance process error prevention: to prevent non-compliance with assembly process assembly.

It is a common fact that we find a wide variety of concrete machines on every construction sites, which make the construction jobs easy, safe and quick. Used concrete equipment has the characteristics of high cost performance. Low risk, low investment cost, high returns. Engineers have a strict review mechanism for the source and control of the used concrete pump truck, inspecting more than 500 items and filling in the first inspection list. Used pump truck that meets the Teila review standard can be repaired in the factory. Ensure zero failure before it leaving the factory and can work directly. Used concrete line pumps for sale have the characteristics of low risk, small investment cost, and high returns.

Automated Manufacturing Line Science Popularization

(1)The meaning of automated manufacturing line: A number of active machine tools placed in the order of certain skills, combined with workpiece transmission equipment and control system, according to the production rhythm of the rules, the workpiece actively and sequentially passes through each processing station for active processing of the connecting line.

(2)Composition of the automated manufacturing line: Active production line is composed of the main machine, transmission system, control system, etc. In the meantime, the workpiece conveying system of the main line usually includes machine tool loading and unloading equipment, conveying equipment and storage equipment. The control system of the active line is mainly used to ensure the machine tool and workpiece transmission system in the line, as well as the normal operation of auxiliary equipment in accordance with the regular operation cycle and interlocking requirements, and equipped with problem detection equipment and signal equipment.

• Advantages of automated manufacturing line: Selecting active line in mass and mass production can improve labor productivity, stabilize and improve commodity quality, improve working conditions, reduce production area, reduce the production cost, shorten the production cycle, ensure production balance and have obvious economic benefits.

Safety Matters Needing Attention in Machine Automated Manufacturing Line

1. Pay attention to the clamping force not too large (avoid damage)

Automated manufacturing line for machine processing mostly adopts the automatic design. When using it, we should pay attention to choosing appropriate clamping force according to the different types of materials, and not set too much tightening force. This may damage some of the processing materials, especially the surface of the bar.

2. Pay attention to the opening and closing range not too small (make the work more convenient)

Generally, the opening and closing range of automatic manufacturing line are moderate, but if the space environment permits, the opening and closing range can be increased as far as possible. Especially when taking large volume materials, we can adjust the opening range in advance to make it more accurate.

3. Be careful not to move too fast (avoid vibration)

In the use of a machine-automated manufacturing line, its operation stability should be the basic premise. If the size of the object is large, or because of other factors such as too fast running speed, the overall stability of the equipment will be reduced, which may cause a vibration of the machine-processed automated manufacturing line arm and reduce its grasping accuracy.

4. Note that sliding does not conform to shutdown (avoid affecting operation)

Machining automated manufacturing line work environment is more complex, and some materials are small in size, easy to enter the equipment to affect the operation of the equipment. Therefore, if there is slippage or obvious abnormal noise in the automatic manufacturing line of the feeding and unloading machine, the machine should be stopped immediately to check and prevent further damage to it.

We can offer different Voltage of Line Post Insulator for Transmission Line. Such as Long Rod Insulator, Rod Insulator and Pin Type Insulator.

Contact us get more details about Line Post Insulator, such as TDS, Application Method, OEM etc.

We can supply different type of Line Post Insulator, also customer required.

Line post insulator is an industrial product used to insulate and suspend conductors in high voltage and ultra high voltage AC and DC transmission lines.

line post type insulators Overview:

The line post insulator is an important part of the transmission line. It is the only electrical insulation and important structural support. The performance of the insulator and the rationality of its configuration directly affect the safe and stable operation of the line.

Main Types of line post insulator

At present, the line post insulator used in power transmission lines of power supply bureaus are mainly divided into two categories. One type is a disc type suspension glass insulator applied to a tensile string, and the other type is a rod type suspension composite insulator applied to a suspension string and a jumper string. In long-term operation, the two types of insulators exhibit different operating performance and characteristics.

Ruisen is one of the leading line post insulator manufacturers in China. RFQ today!

Since Hunan Teila Heavy Industry Machinery Service Co., Ltd. was established, Teila is always committed to concrete pumps. Our main products include truck mounted pumps, trailer pumps, line pumps, mixer trucks and so on. The brands involved are well-known top brands both in domestic and overseas. Such as Sany, Zoomlion, Putzmeister and Schwing and so on. Each series contains new concrete pump, used concrete pump, refurbished concrete pump, and concrete pump spare parts. So Teila target customers are very focused and specific.

The concrete pump is mainly used for the transportation of concrete in the construction of urban construction, residential area, sports venues, overpass, airport, railway, etc. As long as there is demand for these mentioned four categories of products, Teila can satisfy the needs of customers from any dimension. From maintenance cost, quality standard, service efficiency integrated into a complete value chain based on customer requirements.

The structure and characteristics of Teila concrete pumps are summarized as follows:

Firstly, all new concrete pumps are in stock. Teila is a factory, having maintenance &  refurbishing workshops, and excellent engineering team in Xiangtan, Hunan, China.

Secondly, for used concrete line pump truck for sale, engineers have a strict review mechanism for the source and control of the equipment, checking over 500 items and fill in the first inspection list. Equipment that meets to Teila review standard can enter the factory area for maintenance. Teila used concrete pumps have the characteristics of low risk, small investment, and high returns. Zero failure before leaving the factory!

Thirdly, for refurbished concrete pumps, Teila has advanced and exquisite maintenance and refurbishing technology which leads the industry. Teila refurbishing has introduced the industry-leading standard system of "one, two, three, four and five level". Strict maintenance and inspection according to standard procedures, implement the process operation, standardize management, customers are assured to purchase and use it conveniently.

Fourthly, from purchase to delivery one-stop services and there is no worry from cost to after-sale service.

Polyethylene foamed packages, also name as EPE packages, is kind of new type packing material with the features of damp proofing, shock proofing, sound insulation, heat preservation, and good plasticity. It is an ideal substitute for traditional packing material and used widely in the packing electronic products, daily necessities, glass, pottery, electrical household appliance, spraying, hardware product, toy etc.

PE Foam Sheet Extrusion Line is a single-screw extruder, unique screw, and economical extruding system produces extruded expanded cellular polyethylene foam sheet of innumerable closed cell in the continuous roll for cushioning packaging and insulation materials.

Our single-screw extruder, an integral component of the PE Foam Sheet Extrusion Line enables an optimal foaming and maximum output.

A unique screw provides an intensive mixing and enables the production of quality foam sheet with any cell size and density.

Our dies, specially manufactured for its high tolerance, provide an efficient process and flexibility to create the highest quality foam to meet customer’s diverse demands like EPE sheet etc.

Auto temp. control via PID temp, control or PLC controlled touch screen on customers request.
Hydraulic screen change system enables a continual production even during changing screens.
AC motor and variable frequency inverter control system are durable in any harsh factory environment.
Our Three-Way Special Cooling System inside of dies and inside of screw guarantees low-density foam with noticeably short aging time enabling direct lamination with the film.

The EPE foam sheet laminating machine is the deep processing equipment of EPE foamed sheet (pearl cotton) products and it is mainly used for the overlay of the surface of EPE foamed sheet (pearl cotton). The material of PE film, aluminized, plastic coating paper, plastic coating cloth, etc. can be chosen for it.

The epe foam sheet production line(pearl cotton) can improve the intensity with the features of damp-proofing, waterproofing, and good surface finish. It can be used for word and picture printing with improved quality and widely used in the packing of the inner lining of boxes and cases, life jacket, the liner of the wooden floor, automobile sunshade, sunshade sear of the motorcycle, household appliances, precision instrument, top-grade porcelain, etc.

The EPE foam sheet bonding machine is mainly used for the adhesive bonding and thickening of EPE foamed sheet (pearl cotton). The thickened foamed sheet (pearl cotton) can increase the intensity and thickness and it is widely used for the packaging of electronic product, building intermediate layer, sound insulation, heat preservation, etc.