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Magnetic assembly incorporates magnet alloy and non-magnet material, usually creating much more magnetic strength than using magnets alone, and achieving certain functional effects which magnets cannot perform independently. Various kinds of magnetic assemblies can be designed and customized to serve a wide range of applications for commercial and industrial use.

Magnetic assemblies are built around high-performance magnetic materials, ranging from a two-piece assembly to a complex one with a precision design. They can be designed with various magnetic materials—Neodymium Iron Boron (NdFeB), Samarium Cobalt, Alnico, and Ceramic Ferrite. Important considerations for selecting or designing assemblies are holding or break-away force, magnetic field strength, dimensional constraints in terms of volume or mass, operating temperature, environmental tolerance, manufacturing cost and etc. Accumulated knowledge and expertise in magnetic solution validation, prototype construction, and empirical practice is key to delivering satisfying results to our customers.

Common applications of magnetic assembly include:

- Mounting Magnets

- Magnetic Coupling

- Pump couplings

- Torque and Linear Couplers

- Radial ring splicing assembly

- Halbach Arrays

- Plane rotor assembly

- Laminated magnetic steel assembly

- Magnetic Rotor for Servo Motor

- Dynamically balanced rotors

- High-speed precision rotor assembly

- Linear motor magnetic assembly

- Voice Coil Motor (VCM) assembly

- Hybrid and electric drive motors

- Automotive sensors, motors or actuators

- Magnetic Module for Wind turbine

- Oil and gas industry sensors and drive systems

- Eddy current rolls

- Latch assemblies

- Beam focusing assemblies

- Nuclear magnetic resonance assemblies

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Sintered Neodymium Magnets

Mounting Magnets

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Increasingly Extensive Demand of Hard Magnetic Materials Application

The King of Magnets：Neodymium Magnets

In recent years, new energy vehicles, power batteries, automation equipment and other industries have made rapid development.

Subsequently, the manufacturing process and equipment of new energy vehicles have also changed a lot. Taking the pure electric new energy vehicle as an example, there is a new demand for the manufacture, technology and equipment of the power battery system.

For example, for power battery production, there are the following equipment requirements:

1. Vacuum planetary mixer: evenly stir all kinds of battery materials into slurry.
2. Electrode coater: evenly spread the stirred slurry on the foil.
3. Winding machine: winding the manufactured electrode into a battery.
4. Liquid injection machine: ensure that in the production of flowing water, the electrolyte vacuum is injected into the battery packaging materials with high precision;
5. Formation test equipment: the battery will be charged and activated, generate voltage, and test battery capacity at the same time. This series of production equipment will eventually form a power battery production line. There is no doubt that the rapid establishment of this set of automatic production line is inseparable from a large number of high-precision processed pipe profiles. As a result, the market demand for intelligent manufacturing equipment for pipe profiles is expanding, and the market for high-precision pipe profiles processing is also growing.

On the other hand, as the market competition intensifies, all walks of life are pursuing the ultimate user experience. Personalized design of products, and require each supplier to provide their own products with specific parts level services. The result of end-user demand personalization is that our customers get more and more order batches, smaller and smaller batches, and even receive a single order. In order to cope with the market changes, many enterprises began to upgrade the manufacturing system. Manufacturing flexibility, intelligence and fewer people have become the development direction of manufacturing industry. Facing the customized needs of customers, flexible intelligent production equipment is becoming the choice of more and more manufacturing enterprises.

As we all know, the vehicle assembly line is the landmark product of the extensive application of automation technology in the manufacturing industry, which brings unprecedented productivity to the manufacturing industry. The most basic element of the automatic production line is the common large number of pipe profiles. Obviously, the automatic production line has brought unprecedented production efficiency, quality improvement and corresponding reduction of human, raw materials and other resources consumption to the manufacturing industry.

The new energy automobile manufacturing industry is experiencing technological upgrading, industrial transformation and manufacturing upgrading, and laser processing and manufacturing technology has been widely used in various fields of automobile manufacturing. As China's new energy vehicle industry enters the adjustment period, there will be a new round of high-speed development. During this period, technology upgrading and intelligent manufacturing become the key factors in the industrial development path.

Facing the increasingly fierce industry competition environment, in the key period of industry development, the use of advanced intelligent production equipment has become an important means for enterprises to gain competitive advantage. And it is in the leading position in the industry in shortening the product delivery cycle, simplifying the next process, improving the production and assembly mode, and providing production solutions for complex products. While bringing more competitiveness to customers, it also provides optimized industrial automation solutions for the technological upgrading of new energy vehicle production supply chain.

The liner hanger assembly is a special cementing tool for tieback operation.

Tieback equipment allows existing liners with a receptacle to be extended to the surface or farther up hole, and provides a high-pressure seal at the top of a cemented or uncemented liner. TIW offers variety of tieback seal nipples and tieback packers to accommodate liner top extension and remedial operations.

Tieback Procedures of Hydraulic Liner Hanger Tie-Back Assembly

1. Preparation before casing

Measure and drift the casings carefully and clean all the threads.

Calculate the kelly-up of the casing (the particular part of the last casing which is above the rotary table) and arrange the casing string.

Prepare several casings, which are approximately 0.5m shorter than the others and convenient for kelly-up calibration. (The actual kelly-up is not equal to the calculated value due to measurement error and the remaining threads of the casings.)

1. Polishing the polished bore receptacle

Connect the milling shoe and trip in. Polish the inner surface of the polished bore receptacle, make sure there is no debris.

Note the depth of the milling shoe when it reaches the top of the seal assembly (judge from the changes on pressure and WOB). Then lift the drill string for 1m.

Use a drilling rate of 40～50rpm and a normal flow rate. Slowly lower the drill string. Polish the inner surface of the polished bore receptacle twice or three times. Each time polish 3～4min. During the last polishing, apply an additional load of 2～3t when the torque suddenly increases (the milling shoe reaches the top of the seal assembly) during the last polishing. Polish for another 2~3min and note the depth of the milling shoe, which is an important clue for the casing setting depth.

Circulate with high flow rate for 5min.

Trip out and check the milling shoe. If there is a circle of polished trace and the diameter is equal to the I.D. of the left thread on the seal assembly, then the milling shoe have reached the bottom of the polished bore receptacle.

Features of Hydraulic Liner Hanger Tie-Back Assembly

With the guide shoe and circulate bore, it can stab into polished bore receptacle before cementing, more convenient than conventional cementing which pumps down cement before stabbing.

With its streamline shape, the guide shoe can stab into polished bore receptacle easily.

The Tieback Seal Assembly with three stacks of molyglass seal is designed for high-pressure and high-temperature liner tieback completions. Available in seal length is 1.2m.

Technical Parameters of Hydraulic Liner Hanger Tie-Back Assembly

Saigao Group specializing in design, research and development, processing and manufacturing, sales and export of machinery equipment, with leading products comprising various kind of mud pumps, down-hole motors, any kinds of screen pipes, cementing tools as well as any kinds of wellhead equipment. Just contact us!

ISUTAMI KBF-L long circular flange linear bearings, also known as KBF-L long circular flange linear ball bearings or KBF-L long circular flange linear bushing bearings. KB is the code name of the European standard series in linear bearings, F is the meaning of circular flange, L is the abbreviation of long. It is suitable for the market of using metric units, such as Germany and France.

The material of KBF-L long circular flange linear bearing bushing and steel balls are high carbon bearing steel. The ball retainer is made of metal steel, stainless steel or POM material, and the sealing ring, usually U or P represented, is made of NBR material. The ball retainer is mounted inside the bushing together with the steel balls and sealed with a retaining ring from one side or both sides of the linear bushing.

Long Circular Flange Linear Bearing KBF-L Features

The outer bushing surface of KBF-L long circular flange linear bearing is a complete one. There is no outer stop groove, and a round flange at one end of the bushing. The flange part is evenly distributed with four connection holes for fixing the entire bearing. The number of ball rows of KBF-L European metric series linear bearings supplied by ISUTAMI varies according to the bearing size, and ranges from 4 to 6 columns. Inner diameter (dr) range and tolerance, outer diameter (D) range and tolerance, length (L) range and tolerance, maximum radial eccentricity, basic dynamic load rating (C) range, basic static load rating (Co) range, etc., are all consistent with KB-L long linear bearing, KBK-L long square linear bearing, KBFC-L long centered circular flange linear bearing, KBKC-L long centered square linear bearing. The specific parameters are shown in the table.

In addition, the diameter (D1) of KBF-L circular flange is larger than the diameter of the bushing, ranging from 32 to 132 mm, which is consistent with the KBF circular flange linear bearing; the height of the flange (H) ranges from 5mm to18mm. This data is consistent with KBF circular flange linear bearing, KBK square flange linear bearing, KBK-L long square flange linear bearing. Because it has a flange, the weight is bigger than KB-L of the same specification.

The KBF-L circular flange linear bearing has a circular flange with a fixed bearing as a whole, and the corresponding module makes the axial positioning simple. It does not need to be fixed in the matching bearing seat like the linear bearing. Therefore, it has become very economical, and the overall weight of the linear bearing assembly has been reduced, and the operation is smoother.

Unlike ball bearings, the basic static load rating of KBF-L long circular flange linear bearing is greater than the basic dynamic load rating, and as the size increases, this value gap is even larger, even three times.

Flange bearings are suitable for all kinds of industrial equipment, small rotary motors, office equipment, micro motor soft drives, pressure rotors, dental drills, hard disk motors, stepper motors, video recorder drums, toy models, fans, pulleys, rollers, In transmission equipment, entertainment equipment, robots, medical equipment and other products.

As one of the most professional custom bearing manufacturers, ISUTAMI is committed to providing customers with the best possible quality bearing products at the most reasonable price. If you want to know more details or want a quotation, just feel free to contact us!

Nowadays, automated assembly technology is gradually replacing the manual assembly, since it can reduce labor costs and improve production efficiency and product stability. Yiheda has wealth of experience in developing automated assembly machine for many industries, such as automotive, low voltage electrical, hardware, precision electronics and other industries, we can provide customers with complete automation solutions with a short delivery. The assembly cycle time and precision can be adjusted according to the customer's needs, thus the performance of the equipment can be maximized.

What are the assembly machine functions of the automatic assembly machine?

1. The components of the automation assembly equipment are orientedly aligned, conveyed, and the escapement system automatically aligns the disorganized parts in a space orientation that is easy for the machine to automatically process, and then smoothly transports them to the subsequent escapement for the preparation of subsequent robotic gripping.

2. The grab-shift-placement mechanism grabs or vacuums the component that is positioned by the escapement and then moves to another location (usually the assembly work position).

3. The assembly working mechanism of the automatic assembly equipment refers to the mechanism used to complete the main action of the assembly work, such as pressing, clamping, screwing, clamping, bonding, welding, riveting, bonding, welding the work piece to the previous part.

4. The testing mechanism is used to test the previous assembly parts or the previous work results of the machine, such as part defect detection, size inspection, defect detection, function detection, and material purging inspection.

5. The mechanism for picking up of automation assembly equipment machine work piece is used to sort out the assembled qualified parts and defective parts from the machine.

Yiheda automation, one of custom automation companies, specializes in designing and manufacturing the China automatic production line to customers. We welcome merchants from all over the world to cooperate with our factory for mutual benefit and win-win, and jointly create a better future.

The three-position switch assembly machine is used to complete the automatic loading and assembly of the fulcrum, and other parts of the three-position switch, and to detect whether the assembly process is missing or not, and to unload the OK and NG products.

Machine feature of Three-Position Switch Automatic Assembly Line

The installation of the product is great and no damage.

The HMI can adjust and record the data of assembly process.

Machine parameter of Three-Position Switch Automatic Assembly Line

Error rate of NG products<0.05%

Machine life:10 years

Noisy＜75dB

Yiheda automation, one of custom automation companies, specializes in designing and manufacturing the China automatic production line to customers. We welcome merchants from all over the world to cooperate with our factory for mutual benefit and win-win, and jointly create a better future.

Nowadays, automated assembly technology is gradually replacing the manual assembly, since it can reduce labor costs and improve production efficiency and product stability. Yiheda has wealth of experience in developing automated assembly machine for many industries, such as automotive, low voltage electrical, hardware, precision electronics and other industries, we can provide customers with complete automation solutions with a short delivery. The assembly cycle time and precision can be adjusted according to the customer's needs, thus the performance of the equipment can be maximized.

What are the assembly machine functions of the automatic assembly machine?

1. The components of the automation assembly equipment are orientedly aligned, conveyed, and the escapement system automatically aligns the disorganized parts in a space orientation that is easy for the machine to automatically process, and then smoothly transports them to the subsequent escapement for the preparation of subsequent robotic gripping.

2. The grab-shift-placement mechanism grabs or vacuums the component that is positioned by the escapement and then moves to another location (usually the assembly work position).

3. The assembly working mechanism of the automatic assembly equipment refers to the mechanism used to complete the main action of the assembly work, such as pressing, clamping, screwing, clamping, bonding, welding, riveting, bonding, welding the work piece to the previous part.

4. The testing mechanism is used to test the previous assembly parts or the previous work results of the machine, such as part defect detection, size inspection, defect detection, function detection, and material purging inspection.

5. The mechanism for picking up of automation assembly equipment machine work piece is used to sort out the assembled qualified parts and defective parts from the machine.

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for China automatic production line, just contact us!

The three-position switch automatic assembly line is used to complete the automatic loading and assembly of the fulcrum, and other parts of the three-position switch, and to detect whether the assembly process is missing or not, and to unload the OK and NG products.

Machine feature of Three-Position Switch Assembly Machine

The installation of the product is great and no damage.

The HMI can adjust and record the data of assembly process.

Machine parameter of Three-Position Switch Automatic Assembly Line

Error rate of NG products<0.05%

Machine life:10 years

Noisy＜75dB

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for China automatic production line, just contact us!

The central bolt automatic assembly machine completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceability system, etc. The parts are conveyed to the corresponding positions by conveyor and turntable. The manipulator grabs the materials to assembly and the human-machine control system corrects the parameters of the assembly process and records the data.

Machine Features of Central Bolt Assembly Line Automation Equipment

1. Frame: The safety guard door frame uses aluminum alloy profiles
2. Machine parts: Chrome-faced, anodizing, black and paint baked
3. Noisy:≤70dB
4. Security Settings: The HMI can set a password to prevent non-professionals from mishandling the machine or other potential safety hazards.

Machine parameter of Central Bolt Automatic Assembly Line FL14.0002.01

Power: AC380V

Floor space: 3650*2800*1800(L*W*H)

Station: 1

Power: 20KW

Continuous activation ratio:>=90%

Pass rate:>=99%

Weight:3.5t

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an automatic production line supplier, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for automatic production machines, just contact us!

Nowadays, automated assembly technology is gradually replacing the manual assembly, since the design for automated assembly can reduce labor costs and improve production efficiency and product stability. Yiheda has wealth of experience in developing automated assembly machine for many industries, such as automotive, low voltage electrical, hardware, precision electronics and other industries, we can provide customers with complete automation solutions with a short delivery. The assembly cycle time and precision can be adjusted according to the customer's needs, thus the performance of the equipment can be maximized.

What are the assembly machine functions of the automatic assembly machine ?

1. The components of the automatic assemblyequipment are orientedly aligned, conveyed, and the escapement system automatically aligns the disorganized parts in a space orientation that is easy for the machine to automatically process, and then smoothly transports them to the subsequent escapement for the preparation of subsequent robotic gripping.

2. The grab-shift-placement mechanism grabs or vacuums the component that is positioned by the escapement and then moves to another location (usually the assembly work position).

3. The assembly working mechanism of the automatic assembly equipment refers to the mechanism used to complete the main action of the assembly work, such as pressing, clamping, screwing, clamping, bonding, welding, riveting, bonding, welding the work piece to the previous part.

4. The testing mechanism is used to test the previous assembly parts or the previous work results of the machine, such as part defect detection, size inspection, defect detection, function detection, and material purging inspection.

5. The mechanism for picking up of automation assembly equipment machine work piece is used to sort out the assembled qualified parts and defective parts from the machine.
6. 

Applying advanced techniques of feeding and handling, flexible conveying, robot integration, parts processing, resistance test, soldering, soldering and brazing, Yiheda provides automation solutions of precise electronic products production to customers according to the features of products and their demands.

Successful cases: Antenna automatic assembly machine, battery automatic assembly machine, Mobile screen processing machine, etc.

YiHeDa has assisted electronics manufacturers with advanced automation solutions that complete the assembly and testing of assembly line electronics, such as cell phone production lines, AR, batteries, antenna silver needles, and air conditioners, etc., to enhance market competitiveness and reduce labor costs for customers.

Resistor Automatic Test Machine

The Resistor Automatic Test Machine completes the automatic feeding and resistance test of resistance chip, a collection of OK products and NG products unloading, etc.

Oil Tube Welding Machine

The Oil Tube Welding Machine with the linear arrangement is composed of oil tube automatic feeding station, riveting station, unloading station and glue coating station, etc., which can complete automatic feeding, automatic adjustment of the material position and sorting function.

Electrical Shell Assembly Machine

With easy replacement production procedure, the Electrical Shell Assembly Equipment Machine can complete the assembly of two products without replacing the carrier and jigs, which is quick and convenient.

Automatic iron Hoop Assembly Dispense Solder Paste Machine

The assembly position must be accurate. The base of the triode is contact with the copper bar and the iron hoop is contact with the other two pins. Cycle time: ≤6 sec/pcs; Space: 1950 (L) mm 1200 (W) mm 2000 (H) mm; Operators: 0; Service life: 10 years.

Introduction of Low Voltage Switch Assembly Machine

The low voltage switch assembly machine automated production machinery completes multiple functions such as semi-finished product feeding, semi-finished product assembly, finished product detection and OK product sorting, etc. By utilizing the joint robot technology to implement the transfer and pickup of the product, which only needs to operate the machine when it is lack of material, stuck or alarmed. After the abnormal switch is automatically repaired, it and the qualified switch will be marked with the relevant code in the RTID tray system.

Machine Features of Low Voltage Switch Assembly Machine

1. The operator only needs to operate the machine when it is lack of material, stuck or alarmed.
2. Automatically sort out the qualified product and detect the abnormal one.
3. With the HMI control system and alarm information, it can switch the running mode( Automation or Manual)

Machine parameter of Low Voltage Switch Assembly Machine Automated Production Machinery

Capacity: Xt1

Station: 5

Power: AC380V

Power: 10KW

Floor space: 1500*2800*1800

Applying advance techniques of feeding and handling, flexible conveying, robot integration, visual inspection and laser marking, Yiheda provides automation solutions of automotive parts production to customers according to the features of products and their demands.

Successful cases: OCV full auto production line, valve rocker arm assembly and test equipment & machine, Hydraulic tappet assembly testing machine, etc.

Auto assembly machine refers to the assembly of products through the use of automated machinery or assembly robots and systems. Only a small part of the work is controlled by people. In most cases, assembly automation machine is often used to produce a standardized product assembly line for a series of specific actions or activities. Automated assembly is an important part of many technology companies and medical research plants.

Today, automation components in many factories are used to create components and then assemble a variety of products, from the food industry to the electronics industry. Workers only need on-site supervision to ensure that the assembly line process can be maintained and their ability to produce thousands of high-quality products can be maximized in the shortest possible time.

Medical research facilities and food processing factories often use automated assembly processes in areas where human contact may lead to danger or product contamination. Manipulators or robotic equipment are used to deal with the sealed environment in the above product systems to minimize this risk.

Large manufacturing companies use larger automated assembly equipment, including large-scale products such as automobiles that use heavy robotic equipment. In these environments, except that only a few workers operate in the central control center, the other processes are to assemble vehicles independently using assembly systems. Although this form of manufacturing looks more like a replacement for manual work, it reduces casualties and human failures.

In recent years, with the prosperity of the domestic electronic industry, the industry of our automated assembly machine has also taken advantage of the rising trend. At the same time, many manufacturers are gradually carrying out automation reform, replacing manual labor with machines, so many enterprises are rushing to introduce automation equipment, but its main equipment is automated assembly machine.

Features of the automated assembly machine:

Firstly, the automated assembly machine saves the cost to the enterprise. Because it can operate efficiently without human being, as long as one person feeds, it can be the efficiency of many people and save a lot of labor cost effectively.

Secondly, the automated assembly machine has good versatility and can store many sets of programs. As long as the customer changes the product size, the product program can be changed.

Thirdly, when designing, we have designed more product procedures, so it is convenient to change the products when making later production. By simply replacing the fixture, the production can be realized by simple programming, which is very convenient for enterprises to produce.

Fourthly, we all adopt the imported track to effectively ensure the stability of the machine and eliminate the adverse effects caused by human factors. The imported components also effectively ensure the stability of the machine.

Fifthly, with efficiency and convenience, an automated assembly machine can save about 5 people.

The feeding component is used for material automatic feeding includes screw feeding machine, automatic supplement machine and material hopper machine, etc. The screw assembly automation completes different length of screw feeding and works with the automatic screw feeding systems, which is more stable and less noisy than the traditional screw vibration bowl; the assembly automation screw feeders are used for the material supplement of vibration bowl, belt conveyor and other conveyor systems, which can improve the production efficiency and reduce the operation times; the material hopper is always used to raise the material to a certain height. All the feeding components can be customized.

Screw feeding machine

The screw feeding machine works with automatic locking screw machine can replace the traditional screw vibration bowl, it can feed different lengths of screw or column material in the same posture continuously. The feeding quantity in one time can be customized to 1-6.

Feeding conveyor with hopper

With beautiful appearance, compact size and customized service, driven by motor the device can complete material continuous lifting function, normally used for rising the material to a specify height.

Material Supplement device

The device is a automatic supplement device with beautiful appearance and compact size, etc., which is suitable for different kinds of feeding system such as vibration bowl and belt conveyor, etc. It can reduce the feeding times and improve the production efficiency.

Introduction of Non-Standard Custom Assembly Machines

Non-standard automatic custom assembly machines are characterized by small market demand, large professional use, and no ready-made equipment can be purchased. However, any company with a mass-production type may have a special request for production and processing.

It seems that there is no standard for non-standard custom assembly machines. Practice is in the process of planning, but it needs more intelligence to develop planning thancustom assembly machines.

Requirements for such personnel engaged in planning non-standard automatic custom assembly machines are also very high. In addition to a solid knowledge of mechanical planning, he should also have strong hands-on assembly skills. As long as theory and practice are combined, the planned equipment can meet the needs of users and shopping malls. The planning process of non-standard automatic custom assembly machines is also the process of exploration, the process of self-completion and value enhancement. As long as the developers take planning as fun, the planned equipment will be lively.

The concept of non-standard automatic custom assembly machines is broad, which includes: transmission line, active testing, active transfer, active loading and unloading, etc. Each factory or production line needs different automated equipment to replace manual labor or reduce the labor intensity of workers. Non-standard planning should be made according to the actual situation of the site.

Active customization assembly machine involves common sense such as organizational structure, electrical control, PLC program and so on. The planning of each equipment will be different according to the structure and common sense used in practice.

Scientific Interpretation of Assembly Automation Transport Line

The so-called assembly automation transport line is the combination of objects with certain geometric shapes by handling, connecting, adjusting, checking and other operations.

From the point of view of creating product value, assembly automation transportation line process can be divided into two parts according to time: main automation assembly transportation line and auxiliary automation assembly transportation line.

The realization of automation is divided into the following steps:

(1) Automated assembly from parts

(2) Automated assembly with gradual expansion

(3) Fully automatic assembly and transportation line

(4) Fully automatic assembly and transportation line with adjustable speed

Variant flexible automatic assembly

Typical Joint Action Requirements

Insert, insert and rotate, fit, insert and lock, screw in, press in, take out, move, deform connection, through material flow connection, temporary connection.

Noun Interpretation

1. Functional tolerance: can be assembled together and achieve the required function allowed a deviation. The technical requirements of the parts shall be determined according to the assembly conditions and the role they should play in the running state.

2. Assembly automation process tolerance: This is the position and direction error caused by assembly machinery related to the operation process.

3. Complete Interchange Method: One assembly can be selected from spare parts. In any case, the required function can be achieved. This method is first used in the following cases: short tolerance chain, mass production in batches.

4. Group Exchange Method: Spare parts are grouped according to the scope of the project. Although the required mating tolerance is small, the manufacturing tolerance of the workpiece can be larger. Only parts belonging to the same group can be matched.

5. Equilibrium Compensation Method: The final tolerance accuracy is obtained through a compensation link, either by changing the size or by adding a compensator.

Definition of Error Prevention

Error Prool, also known as Fool Prool, originated from Shingeo Shingo, a Japanese quality management expert.

Error Definition

The errors in this paper refer to the causes and errors of assembly automation in the manufacturing industry due to the deviation between the production process and production expectation, resulting in product defects.

Error Consequences

Assembly automation production process errors, the consequences of many situations. This article only explains the manual operation.

1. Leakage of parts;
2. Misassembly of parts;
3. Non-standard operation;
4. Endangering personal safety.

Error-proof Measures

(1) Mechanical error-proof: product assembly attitude error-proof - > error-proof - > only one direction is allowed to be placed

(2) Sensor Error Prevention: Product Existence Detection - > Preventing Leakage

(3) Visual error prevention

Leakage Loading

Misfit

(4) Tri-color lamp and buzzer: error prompt

• Guidance process error prevention: to prevent non-compliance with assembly process assembly.

With the development of automation technology, assembly and automation technology are also used in the production process of the pipeline. Now let's realize the benefits of assembly and automation technology through an automatic assembly line.

Automatic assembly line features:

1. The safety of equipment performance is guaranteed. It can not only operate in high-temperature places, but also in a dusty environment. It has a strong adaptability to the environment.

2. Transportation volume is large, which can bear a larger weight and greatly improve production efficiency.

3. It has various functions and is convenient for storage and transportation. It can be used as an assembly and development line as well as the storage and transportation of goods.

4. The assembly line is easy to assemble and customized with special aluminum profiles.

5. The conveying speed is stable, accurate and efficient, which can ensure the synchronous conveying of products.

6. Beautiful appearance, concise structure, easy installation, practical and noise-free.

7. Automation not only reduces the production cost but also greatly improves the production efficiency and ensures the stability of the production process.

These are the main features of the automatic assembly line. Now let's look at the composition and structure of the assembly line.

Composition structure of an automatic assembly line:

1. Most of them are made of stainless steel or aluminum profiles. Of course, they can also be customized according to customers'needs.

2. The width and height of the assembly line can be customized according to actual needs.

3. Conveying speed can be adjusted according to need.

4. Customers can customize the form of a linear assembly line or plate-chain assembly line or drum assembly line according to their own needs.

5. Non-standard products of the assembly line can be customized.

With the development of technology, the automatic assembly line will gradually develop towards the intelligent direction to adapt to higher and faster development speed.

YIHEDA AUTOMATION - China Automatic Production Line Manufacturer Contact

Mobile & Wechat: +86-18676932381

Email: ae@yiheda.com

ADD: Fengxiang Road, Dogfang lndustrial Park, Beizha, Humen Town, Dongguan, Guangdong Province, China.