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BJT Labeler PLS500 Series print & label apply system is the integrated design from BJT Labeler engineers with excellent stability. With the design & development of BJT Labeler engineers, it is integrated design; spare part is modularized to enable fast installment & maintenance. Warranty can be 5 years at most.

Using BJT Labeler Zebra ZE500 printing engine, which is one of the most professional printing engines of BJT Labeler series, PLS500 Series print & label apply system can reach 60 times/min and with clear and readable barcodes.

BJT Labeler PLS500 series can connect with ERP, WMS, MES, WCS etc different kinds of systems flawlessly. By customized structures, it can also be integrated with production lines, industrial equipment perfectly.

With ergonomic height integration design, you can replace labels and ribbons quickly, operator only needs less than 2 minutes to replace them.

Based on a powerful and energetic R&D team, customization supported of BJT Labeler PLS500 series to match users' requirements.

More optional functions of BJT Labeler print and apply labeling system to satisfy consumers:

PLC level 3 management program

Labels no-stripping alarm

Barcodes scanner

Correct judgment of printing barcodes

Labels 100% readable assurance

Detection of no-label

Detection of no-ribbon

Features  of BJT Labeler print and apply labeling system

High reliability

7*24 continuous work automatically with high efficiency

Industrial printer engine

Adopt ZEBRA industrial printer engine to achieve max speed 305mm/s

Easy to operate

As easy as desktop printer, can also be integrated into automatic systems.

High accuracy

Press apply the lable with high accuracy linear guide, achieve high speed and steady actions during pressing, labeling accuracy can reach 1mm

Convenience

Compact structure, stand-alone or one-stop production line is available, suitable for different situations.

Light and compact

Small footprint, easy to connect with various production lines. Only 55kg Vs. common machine which are 100kg.

Duability

High durability assured by all the top brand parts to assure the steady performance during continuous running and provide longer service life.

 Application  of BJT Labeler print and apply labeling system

Apply for food, medical supplies, commodity, office supplies, infant and maternity supplies, clothes, appliance, textiles, hardware tools and electronics etc.

Our company have Air Cushion Packing System,print apply labeling systems,print & apply systems and automated labeling system,if you want to know these,you can contact us.

With the combination of lighting, image and data processing, the automated visual inspection equipment can detect and monitor the production process and product appearance damage, which guarantees the high quality of products.Visual inspection has been wildly use in many fields such as automotive, low voltage electrical, hardware, precision electronics and other fields. With many years of experience and abundant professional knowledge, Yiheda can design a complete visual inspection solution based on your needs.

Visual inspect system is produced in industrial automation. In modern industrial automation production, automated inspection equipment involves a wide range of inspection, measurement and part identification applications, such as auto parts size inspection and automatic assembly integrity inspection, electronic assembly line component automatic positioning, beverage bottle cap printing quality inspection, bar code and character recognition on the product packaging. The common feature of this type of application is continuous mass production and high requirements for appearance quality. Usually this kind of work with high repetitiveness and intelligence can only be done by manual inspection. We often see hundreds or even thousands of inspection workers to perform this process behind the modern assembly line of some factories. While the factory adds huge labor costs and management costs, it still cannot guarantee 100% inspection pass rate, and today's competition between enterprises has not allowed even 0.1% defects. In some cases, such as accurate and rapid measurement of small size, shape matching, color recognition, etc., it is impossible to continuously and stably perform with the human eye, and other physical quantity sensors are also difficult to use. At this time, people began to consider to combine computer's rapidity, reliability, and reproducibility of the results with the highly intelligent and abstract capabilities of human vision, thus there is gradually forming a new discipline - Visual inspection.

Visual inspection is the science and technology that have research on using computers to simulate the macroscopic visual functions of living things. In layman's terms, it is to use machines instead of human eyes to make measurements and judgments. Firstly, the CCD camera is used to convert the ingested target into an image signal, which is transmitted to a dedicated image processing system, and converted into a digitized signal according to pixel distribution, brightness, color and the like; the image system performs various operations on these signals to extract the characteristics of the target, such as: area, length, quantity, position, etc.: Finally, it output results according to preset tolerances and other conditions, such as: size, angle, offset, number, pass/fail, presence/absence, etc. Visual inspection is characterized by automation, objectivity, and non-contact. Visual inspection emphasizes recognition and judgment, as well as reliability in an industrial field environment compared to image processing systems in general.

Visual inspection is a fairly new and rapidly developing field of research. From the 1950s, people began to study the statistical pattern recognition of two-dimensional images. In the 1960s, Roberts began research on 3D Visual inspection. In the middle of 1970s, MIT Artificial Intelligence Lab officially opened the "Visual inspection" course, and the research began to boom globally in the 1980s, Visual inspection has flourished, new concepts, new theories continue to emerge. Today, Visual inspection is still a very active area of research, with related disciplines include: image processing, computer graphics, pattern recognition, artificial intelligence, artificial neural networks, and more.

Yiheda automation, one of custom automation companies, specializes in designing and manufacturing the China automatic production line to customers. We welcome merchants from all over the world to cooperate with our factory for mutual benefit and win-win, and jointly create a better future.

Yiheda Automation R & D team can provide you with professional solutions, we have developed many China automatic production line for different industries, such as automatic assembly, automatic welding, visual inspection, laser marking, robot integeration, recording and traceability and other custom machine.

WHY AUTOMATION?

Automation can be defined as the technology by which a process or procedure is performed without human assistance.

In other words, automated manufacturing systems technology, is the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching on telephone networks, steering and stabilization of ships, aircraft and other applications and vehicles with minimal or reduced human intervention. Some processes have been completely automated.

Why is automation so widely used today?

1. Improving efficiency and control quality

Most of mechanical automation devices are able to automatically process and control the information, they are more sensitive, accurate and wider than manual in inspection area. The automatic control system makes sure that the execution of mechanism is conform to the design, which will be not affected by operators. Thus the production efficiency and quality can be ensured indirectly. For example, the CNC machine is mare stable and its production efficiency is 2 to 6 times of the ordinary machine; if the machine is equipped with flexible manufacturing system the utilization can make 1.2 to 3.2 times better, the number of machine tools can be reduced by 20%, the manpower can be reduced by 20%, the lead time can be reduced by 40% and the cost can be reduced by 20%. Besides, the mechanical automation devices can be adjusted by programming, so they are especially suitable for the production of multi-variety and small-batch products. In general, they are the good method for manufacturers to shorten the product development cycle and accelerate the upgrade.

2. Improving the production safety and reliability

Mechanical automation devices generally can automatically self-monitor, self-alarm, self-diagnosis, self-protect. When devices overload, overpressure, overcurrent, short circuit and meet other power failure during running, they will automatically start the protection program which will avoid accidents and improve the safety. Mechanical automation devices is consist of many electronic components, which reduce the movable components and wear parts, then they are more sensitivity and reliable, thus the failure rate is reduced and service life is longer.

3. Easy to adjust and maintain

The mechanical automation devices is adjustable by programming to meet various requirements and no need to change any components and parts. If the devices can memorize data, engineers can design several kinds of program and input in the devices, then the devices can change the execution base on different products and programs. Automated inspection and automatic monitoring of mechanical automation devices can automatically prevent failures in the working process and self-restore. Since the widespread adoption of program control and digital display in mechanical automation devices, the operation buttons and handle are reduced, so the operation is more convenient and simple. The motion of the mechanical automation devices is controlled by electronic control system, so they can recently complete all motions. The advanced mechanical automation devices can automatically optimize the operation base on the mathematical model of products and the change of the external parameters.

4. With compound function and widely applicable

Mechanical automation devices are compound and widely applicable, which get rid of the restriction of single function and technology of mechanical and electrical products. The automation level of them is improved greatly. The flexible and intelligent mechanical automation devices can automatically control, compensate, calibrate, adjust and protect themselves, so they can be applied to different occasions and different fields, to meet different requirements.

5. Improving working conditions

Mechanical automation devices are knowledge-intensive and technology-intensive. High level of automation can reduce labor intensity, prompt the factory automation, office automation, agricultural automation, transportation, automation, and even home automation.

Non-standard automation equipment industry as a whole presents an obvious upward trend, that is, non-standard automation equipment market has broad space, and even some traditional industries may become the most potential market. However, the number of non-standard enterprises in China is relatively large; the scale is small; the technology is backward; competition homogeneity is also obvious shortcomings, and in this field there is a gap of at least 10 years with developed countries. New non-standard automation equipment is often mechanics equipment, making full use of the latest achievements of information technology. Designers in some Chinese enterprises are not familiar with the products, dare not or will not choose them, which greatly limits the improvement of the level. Many core technologies are not really independent, and it is obviously difficult to reduce the cost of importing equipment. At present, high-end products, such as industrial robots and servo motors, are still mainly imported from abroad.

Although the non-standard automation equipment industry as a whole presents an obvious trend, the market space of non-standard automation equipment is vast, and even some traditional industries may become the biggest market potential. However, with the growth of similar enterprises in China, the proportion of non-standard automation products produced in China is steadily increasing.

With the combination of lighting, image and data processing, the industrial automated visual inspection systems can detect and monitor the production process and product appearance damage, which guarantees the high quality of products. Automated vision inspection equipment has been wildly use in many fields such as automotive, low voltage electrical, hardware, precision electronics and other fields. With many years of experience and abundant professional knowledge, Yiheda can design a complete visual inspection solution based on your needs.

Visual inspect system is produced in industrial automation. In modern industrial automation production, automated visual inspection equipment involves a wide range of inspection, measurement and part identification applications, such as auto parts size inspection and automatic assembly integrity inspection, electronic assembly line component automatic positioning, beverage bottle cap printing quality inspection, bar code and character recognition on the product packaging. The common feature of this type of application is continuous mass production and high requirements for appearance quality. Usually this kind of work with high repetitiveness and intelligence can only be done by manual inspection. We often see hundreds or even thousands of automated inspection machines workers to perform this process behind the modern assembly line of some factories. While the factory adds huge labor costs and management costs, it still cannot guarantee 100% inspection pass rate, and today's competition between enterprises has not allowed even 0.1% defects. In some cases, such as accurate and rapid measurement of small size, shape matching, color recognition, etc., it is impossible to continuously and stably perform with the human eye, and other physical quantity sensors are also difficult to use. At this time, people began to consider to combine computer's rapidity, reliability, and reproducibility of the results with the highly intelligent and abstract capabilities of human vision, thus there is gradually forming a new discipline - Visual inspection.

Visual inspection is the science and technology that have research on using computers to simulate the macroscopic visual functions of living things. In layman's terms, automated inspection equipment is to use machines instead of human eyes to make measurements and judgments. Firstly, the CCD camera is used to convert the ingested target into an image signal, which is transmitted to a dedicated image processing system, and converted into a digitized signal according to pixel distribution, brightness, color and the like; the image system performs various operations on these signals to extract the characteristics of the target, such as: area, length, quantity, position, etc.: Finally, it output results according to preset tolerances and other conditions, such as: size, angle, offset, number, pass/fail, presence/absence, etc. Visual inspection is characterized by automation, objectivity, and non-contact. Visual inspection emphasizes recognition and judgment, as well as reliability in an industrial field environment compared to image processing systems in general.

Visual inspection is a fairly new and rapidly developing field of research. From the 1950s, people began to study the statistical pattern recognition of two-dimensional images. In the 1960s, Roberts began research on 3D Visual inspection. In the middle of 1970s, MIT Artificial Intelligence Lab officially opened the "Visual inspection" course, and the research began to boom globally in the 1980s, Visual inspection has flourished, new concepts, new theories continue to emerge. Today, Visual inspection is still a very active area of research, with related disciplines include: image processing, computer graphics, pattern recognition, artificial intelligence, artificial neural networks, and more.

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for automatic production machines, just contact us!

Yiheda Automation R & D team can provide you with professional solutions, we have developed many machines for different industries, such as automatic assembly, automatic welding, visual inspection, laser marking, robot integeration, recording and traceability and other custom machine. We also have the advanced automated manufacturing systems technology.

Robot Feeding Application

Full automatic feeding machine, can automatic identify the defective product in key assembly station and discharge it. Improved the production efficiency and decreased the labor cost.

Substitute for man

3

Capacity upgrading

99%

Advantage promotion

99%

Return cycle

8

Automatic Assembly

Yiheda has many years of experience in developing automated assembly machine. The Automated assembly machine and assembly systems can help you deliver a new product to the marketplace in a short time.

Automatic Welding

Yiheda automatic welding machines are much faster than skillful human welders can ever hope to be, and produce decent workmanship despite their greater speed. An automatic welder is roughly eight times faster than a manual welder.

Visual Inspection

Visual inspection is simple and less technologically advanced compared to other methods. Compared to other methods, it is far more cost effective and is one of the easiest inspection techniques to perform.

Laser Marking

Yiheda automatic laser marking machines adapt with various lasers and powers and thus always allow the most economical and optimal configuration for the application in question.

Recording and Traceability

The Recording and Traceability system has been widely used in various industries. It is actually a kind of production control system that can carry out forward, reverse or non-directional tracking of products.

Conveying

Conveyors are machines which carry products from one place to another. There are a large number of different types of conveyor, designed to convey different types of product or to perform particular tasks.

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for automatic production machines, just contact us!

Introduction of Low Voltage Switch Assembly Machine

The low voltage switch assembly machine automated production machinery completes multiple functions such as semi-finished product feeding, semi-finished product assembly, finished product detection and OK product sorting, etc. By utilizing the joint robot technology to implement the transfer and pickup of the product, which only needs to operate the machine when it is lack of material, stuck or alarmed. After the abnormal switch is automatically repaired, it and the qualified switch will be marked with the relevant code in the RTID tray system.

Machine Features of Low Voltage Switch Assembly Machine

1. The operator only needs to operate the machine when it is lack of material, stuck or alarmed.
2. Automatically sort out the qualified product and detect the abnormal one.
3. With the HMI control system and alarm information, it can switch the running mode( Automation or Manual)

Machine parameter of Low Voltage Switch Assembly Machine Automated Production Machinery ltd

Capacity: Xt1

Station: 5

Power: AC380V

Power: 10KW

Floor space: 1500*2800*1800

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for China automatic production line, just contact us!

The central bolt automated assembly lines machine completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceability system, etc. The parts are conveyed to the corresponding positions by conveyor and turntable. The manipulator grabs the materials to assembly and the human-machine control system corrects the parameters of the assembly process and records the data.

Machine Features of Central Automated Bolt Installation Equipment

1. Frame: The safety guard door frame uses aluminum alloy profiles
2. Machine parts: Chrome-faced, anodizing, black and paint baked
3. Noisy:≤70dB
4. Security Settings: The HMI can set a password to prevent non-professionals from mishandling the machine or other potential safety hazards.

Machine parameter of Central Bolt Automatic Assembly Line

FL14.0002.01

Power: AC380V

Floor space: 3650*2800*1800(L*W*H)

Station: 1

Power: 20KW

Continuous activation ratio:>=90%

Pass rate:>=99%

Weight:3.5t

Automated Manufacturing Line Science Popularization

(1)The meaning of automated manufacturing line: A number of active machine tools placed in the order of certain skills, combined with workpiece transmission equipment and control system, according to the production rhythm of the rules, the workpiece actively and sequentially passes through each processing station for active processing of the connecting line.

(2)Composition of the automated manufacturing line: Active production line is composed of the main machine, transmission system, control system, etc. In the meantime, the workpiece conveying system of the main line usually includes machine tool loading and unloading equipment, conveying equipment and storage equipment. The control system of the active line is mainly used to ensure the machine tool and workpiece transmission system in the line, as well as the normal operation of auxiliary equipment in accordance with the regular operation cycle and interlocking requirements, and equipped with problem detection equipment and signal equipment.

• Advantages of automated manufacturing line: Selecting active line in mass and mass production can improve labor productivity, stabilize and improve commodity quality, improve working conditions, reduce production area, reduce the production cost, shorten the production cycle, ensure production balance and have obvious economic benefits.

Safety Matters Needing Attention in Machine Automated Manufacturing Line

1. Pay attention to the clamping force not too large (avoid damage)

Automated manufacturing line for machine processing mostly adopts the automatic design. When using it, we should pay attention to choosing appropriate clamping force according to the different types of materials, and not set too much tightening force. This may damage some of the processing materials, especially the surface of the bar.

2. Pay attention to the opening and closing range not too small (make the work more convenient)

Generally, the opening and closing range of automatic manufacturing line are moderate, but if the space environment permits, the opening and closing range can be increased as far as possible. Especially when taking large volume materials, we can adjust the opening range in advance to make it more accurate.

3. Be careful not to move too fast (avoid vibration)

In the use of a machine-automated manufacturing line, its operation stability should be the basic premise. If the size of the object is large, or because of other factors such as too fast running speed, the overall stability of the equipment will be reduced, which may cause a vibration of the machine-processed automated manufacturing line arm and reduce its grasping accuracy.

4. Note that sliding does not conform to shutdown (avoid affecting operation)

Machining automated manufacturing line work environment is more complex, and some materials are small in size, easy to enter the equipment to affect the operation of the equipment. Therefore, if there is slippage or obvious abnormal noise in the automatic manufacturing line of the feeding and unloading machine, the machine should be stopped immediately to check and prevent further damage to it.