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In the process of mechanical assembly line, the transmission, feeding and assembly of basic parts and assemblies can be partially or completely semi-automatic or automatic. The main purpose of mechanical assembly automation is to ensure product quality and stability, improve labor conditions, improve labor productivity and reduce production costs. The general requirements of assembly automation are: the production batch of products is large; the automatic assembly process of product structure is good, such as good separability of assembly work, easy orientation and positioning of parts, multi-purpose gluing and welding between parts instead of screw connection, avoiding the use of gasket and other adjusting parts; the adoption of automatic assembly should have better economic effect. The degree of automation of assembly operations often needs to be determined through technical and economic analysis.

Mechanical assembly automation mainly includes automatic transmission, automatic feeding, automatic assembly and automatic control.

Automatic transmission

According to the different transmission modes of the basic parts between the assembly stations.

1. The rotary structure is simple, the positioning accuracy is easy to guarantee, and the assembly station is small, which is suitable for small and medium-sized parts and products with small number of assembly parts.
2. The structure of the direct type is more complex than that of the rotary type, the number of assembly stations is unlimited, the adjustment is flexible, the floor area is large, and the basic parts are generally delivered intermittently. According to the beat of intermittent transmission, it can be divided into synchronous type and asynchronous type.

Automatic feeding

There are two basic types of feeding: Bin feeding and hopper feeding. Their structures and characteristics are similar to the loading and unloading devices of machine tools.

Automatic assembly

Automatic assembly operations include automatic cleaning, balancing, sorting, loading, connecting and testing, sometimes including finished product packaging and some auxiliary processing procedures.

Automatic control

In automatic assembly, all kinds of transfer, feeding and assembly procedures and coordination must depend on the control system. Fixed program control system composed of cam, lever, spring and stop is commonly used. But it can not adapt when the structure of the assembled parts or products changes greatly.

Dongguan Yiheda Automation Co.,Ltd established in 2010 and registered capital of the company is 360 million RMB. There are 1700 staff in the company and more than 110 members in development team.

In the upstream supply chain of automation equipment, Yiheda FA division, aluminum profile division and precision manufacturing division have built a complete automation industry chain, therefore, Yiheda can provide customers with the best automation solutions, the highest cost-effective machine, the shortest delivery time and the best service.

Since its founding, customers group of Yiheda automation cover almost all industries in the manufacturing industry. Especially in the low voltage electrical, automotive, mobile phone, home appliances and electronics industries, Yiheda has accumulated a wealth of experience and earn customers' trust.

Yiheda automation, one of custom automation companies, specializes in designing and manufacturing the China automatic production line to customers. The filed we are expert in :

1. Automated Assembly Equipment
2. Automated Test Equipment including Appearance inspection, Inner and Outer Diameters Inspection, Functional Inspection, Vision Inspection, Hardness Inspection, Air Tightness Inspection, etc.
3. Automatic Welding Equipment
4. Automatic Riveting Equipment
5. Special Purpose Equipment
6. Factory Automation Design and Upgrading

The enterprise culture:

To make staff happy! To touch the customers! To satisfy the shareholders! To make contribute to the society!

The central bolt automatic assembly machine completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceability system, etc. The parts are conveyed to the corresponding positions by conveyor and turntable. The manipulator grabs the materials to assembly and the human-machine control system corrects the parameters of the assembly process and records the data.

Machine Features of Central Bolt Assembly Line Automation Equipment

1. Frame: The safety guard door frame uses aluminum alloy profiles
2. Machine parts: Chrome-faced, anodizing, black and paint baked
3. Noisy:≤70dB
4. Security Settings: The HMI can set a password to prevent non-professionals from mishandling the machine or other potential safety hazards.

Machine parameter of Central Bolt Automatic Assembly Line FL14.0002.01

Power: AC380V

Floor space: 3650*2800*1800(L*W*H)

Station: 1

Power: 20KW

Continuous activation ratio:>=90%

Pass rate:>=99%

Weight:3.5t

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an automatic production line supplier, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for automatic production machines, just contact us!

Conveyors are used for product conveying. There are different types of the conveyor belt automation, which can be used for conveying various kinds of products.

Flexible conveyor is a device designed to transport raw materials, semi-finished products or products in order to improve the efficiency of processing or production. The products can be conveyed from one place to another. There are a large number of different types of conveyors designed to convey different types of products or perform specific tasks. Yiheda can provide you with customized conveyor.

The functions of feeding mechanism of CNC lathe

The functions of feeding mechanism of CNC lathe: The automated feeding manipulator of NC lathe can imitate some movement functions of the human hand and arm, and is used to grasp and carry objects or operating tools according to fixed procedures. It can replace the heavy labor to achieve mechanization and automation of production, and can operate in harmful environment to protect personal safety. The automated feeding manipulator of NC lathe is usually used as an additional device of machine tools or other machines, such as loading and unloading and transferring work pieces on NC lathe.

The use of CNC machine tools instead of manual labor can save costs, improve efficiency and reduce the rate of defective. At the same time, it liberates the labor, makes the tedious work flow simple and easy to operate, and greatly reduces the labor cost.

What is the assistant manipulator? What is the purpose of the assistant manipulator?

What is the assistant manipulator? It is a new kind of auxiliary equipment used for labor saving in material handling and installation. It skillfully applies the balance principle of force to form a gravity-free floating state of materials in the air, that is, the gravity of materials is balanced by the corresponding control system, so that the operator can balance the movement and positioning of materials in space only by pushing and pulling the materials.

The assistant manipulator balances the gravity of the object through the thrust or pull force generated by the cylinder to achieve the assistant effect. By detecting the end fixture of the sucker or the manipulator and balancing the gas pressure in the cylinder, it can automatically identify whether there is a load on the manipulator arm of the manipulator, and automatically adjust the air pressure in the balancing cylinder through the pneumatic logic control loop to achieve the purpose of automated balance. When working, heavy objects are suspended in the air to avoid collision between products.

Basic knowledge of the automatic conveyor for industrial automation

The basic knowledge of the belt conveyor is mainly divided into: daily maintenance knowledge, conveyor limitations and conveyor operation rules.

First, what are the daily maintenance of belt conveyor?

1. check whether the belt is degumming.
2. check whether spring is loose or deformed and replaced.
3. check whether the motor has abnormal sound.

Second, what are the limitations of the belt conveyor?

The gradient of belt, the length of conveying material, the nature of conveying material, the width of belt, the running speed of belt, etc.

In addition, there will be special belts for different materials; for example, the belt with bucket slope can be close to 90 degrees, and the gradient of pattern belt can also be relatively large.

Third, what departments are widely used in belt conveyors?

Large ones for coal and mining; small ones for electronics and electrical appliances, and some for chemical industry, tobacco, plastic, etc.

There are also food industries, such as biscuits, bread and so on. The belt conveyor is only one kind of conveying equipment. Conveying equipment is widely used in industries, such as automobiles, household appliances and so on.

Four, operation rules of the belt conveyor

1.The fixed conveyor should be installed on a fixed basis according to the prescribed installation method. Before the formal operation of the mobile conveyor, the wheel should be wedges with triangular or brake. In order to avoid moving in the work, there should be a one-meter channel between the machine and the machine, and between the machine and the wall when there are several conveyors working in parallel.

2.Before using the conveyor, it is necessary to check whether the running parts, belt buckles and carrying devices are normal and whether the protective equipment is complete. The tightness of the tape must be adjusted to a proper level before starting.

3.The belt conveyor should start at no load. After the operation is normal, the material can be fed. No feeding before driving.

4. When several conveyors are connected in series, they should start from the unloading terminal and start in sequence. After normal operation, the material can be fed.
5. When the tape runs off during operation, stop and adjust it, so as not to use it reluctantly, in order to avoid wearing edges and increasing load.
6. The working environment and the temperature of the delivered material must not be more than 50 degrees centigrade and less than -10 C. It is not allowed to convey materials containing acid and alkali oils and organic solvents.
7. No pedestrians or passengers are allowed on the conveyor belt.
8. Before stopping, the conveyor must stop feeding before stopping the material on the belt.
9. The conveyor motor must be well insulated. Cable of mobile conveyor should not be dragged or dragged. The motor must be grounded reliably.
10. When the belt slips, it is strictly prohibited to pull the belt by hand to avoid accidents.

What are the advantages of automated loading and unloading?

There are three main advantages of automated loading and unloading.

(1)High production efficiency: To improve production efficiency, we must control the production rhythm. Except that the fixed production and processing rhythm can not be improved, automated feeding and unloading replaces manual operation, so that the rhythm can be well controlled, avoiding the impact of human factors on production rhythm, greatly improving production efficiency.

(2)Flexible process modification: We can quickly change the production process by modifying the procedures and gripper fixtures. The debugging speed is fast, and the training time for employees is not needed, so it can be put into production quickly.

(3) Improve the quality of work pieces: Use robot automated production line. From feeding, clamping to blanking, it is totally completed by robots, which reduces the intermediate links and greatly improves the quality of parts, especially the work piece surface is more beautiful.

Applying advance techniques of feeding and handling, flexible conveying, robot integration, visual inspection and laser marking, Yiheda provides automation solutions of automotive parts production to customers according to the features of products and their demands.

Successful cases: OCV full auto production line, valve rocker arm assembly and test equipment & machine, Hydraulic tappet assembly testing machine, etc.

Auto assembly machine refers to the assembly of products through the use of automated machinery or assembly robots and systems. Only a small part of the work is controlled by people. In most cases, assembly automation machine is often used to produce a standardized product assembly line for a series of specific actions or activities. Automated assembly is an important part of many technology companies and medical research plants.

Today, automation components in many factories are used to create components and then assemble a variety of products, from the food industry to the electronics industry. Workers only need on-site supervision to ensure that the assembly line process can be maintained and their ability to produce thousands of high-quality products can be maximized in the shortest possible time.

Medical research facilities and food processing factories often use automated assembly processes in areas where human contact may lead to danger or product contamination. Manipulators or robotic equipment are used to deal with the sealed environment in the above product systems to minimize this risk.

Large manufacturing companies use larger automated assembly equipment, including large-scale products such as automobiles that use heavy robotic equipment. In these environments, except that only a few workers operate in the central control center, the other processes are to assemble vehicles independently using assembly systems. Although this form of manufacturing looks more like a replacement for manual work, it reduces casualties and human failures.

In recent years, with the prosperity of the domestic electronic industry, the industry of our automated assembly machine has also taken advantage of the rising trend. At the same time, many manufacturers are gradually carrying out automation reform, replacing manual labor with machines, so many enterprises are rushing to introduce automation equipment, but its main equipment is automated assembly machine.

Features of the automated assembly machine:

Firstly, the automated assembly machine saves the cost to the enterprise. Because it can operate efficiently without human being, as long as one person feeds, it can be the efficiency of many people and save a lot of labor cost effectively.

Secondly, the automated assembly machine has good versatility and can store many sets of programs. As long as the customer changes the product size, the product program can be changed.

Thirdly, when designing, we have designed more product procedures, so it is convenient to change the products when making later production. By simply replacing the fixture, the production can be realized by simple programming, which is very convenient for enterprises to produce.

Fourthly, we all adopt the imported track to effectively ensure the stability of the machine and eliminate the adverse effects caused by human factors. The imported components also effectively ensure the stability of the machine.

Fifthly, with efficiency and convenience, an automated assembly machine can save about 5 people.

The feeding component is used for material automatic feeding includes screw feeding machine, automatic supplement machine and material hopper machine, etc. The screw assembly automation completes different length of screw feeding and works with the automatic screw feeding systems, which is more stable and less noisy than the traditional screw vibration bowl; the assembly automation screw feeders are used for the material supplement of vibration bowl, belt conveyor and other conveyor systems, which can improve the production efficiency and reduce the operation times; the material hopper is always used to raise the material to a certain height. All the feeding components can be customized.

Screw feeding machine

The screw feeding machine works with automatic locking screw machine can replace the traditional screw vibration bowl, it can feed different lengths of screw or column material in the same posture continuously. The feeding quantity in one time can be customized to 1-6.

Feeding conveyor with hopper

With beautiful appearance, compact size and customized service, driven by motor the device can complete material continuous lifting function, normally used for rising the material to a specify height.

Material Supplement device

The device is a automatic supplement device with beautiful appearance and compact size, etc., which is suitable for different kinds of feeding system such as vibration bowl and belt conveyor, etc. It can reduce the feeding times and improve the production efficiency.

Company Introduction

Dongguan Yiheda Automation Co.,Ltd established in 2010 and registered capital of the company is 360 million RMB. There are 1700 staff in the company and more than 110 members in development team. And it is one of the most professional custom automation companies in China.

In the upstream supply chain of automation equipment, Yiheda FA division, aluminum profile division and precision manufacturing division have built a complete automation industry chain, therefore, Yiheda can provide customers with the best automation solutions, the highest cost-effective machine, the shortest delivery time and the best service.

Since its founding, customers group of Yiheda automation cover almost all industries in the manufacturing industry. Especially in the low voltage electrical, automotive, mobile phone, home appliances and electronics industries, Yiheda has accumulated a wealth of experience and earn customers' trust.

Yiheda automation, an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers. The filed we are expert in :

1. Automated Assembly Equipment
2. Automated Test Equipment including Appearance inspection, Inner and Outer Diameters Inspection, Functional Inspection, Vision Inspection, Hardness Inspection, Air Tightness Inspection, etc.
3. Automatic Welding Equipment
4. Automatic Riveting Equipment
5. Special Purpose Equipment
6. Factory Automation Design and Upgrading

The enterprise culture:

To make staff happy! To touch the customers! To satisfy the shareholders! To make contribute to the society!

With the development of automation technology, assembly and automation technology are also used in the production process of the pipeline. Now let's realize the benefits of assembly and automation technology through an automatic assembly line.

Automatic assembly line features:

1. The safety of equipment performance is guaranteed. It can not only operate in high-temperature places, but also in a dusty environment. It has a strong adaptability to the environment.

2. Transportation volume is large, which can bear a larger weight and greatly improve production efficiency.

3. It has various functions and is convenient for storage and transportation. It can be used as an assembly and development line as well as the storage and transportation of goods.

4. The assembly line is easy to assemble and customized with special aluminum profiles.

5. The conveying speed is stable, accurate and efficient, which can ensure the synchronous conveying of products.

6. Beautiful appearance, concise structure, easy installation, practical and noise-free.

7. Automation not only reduces the production cost but also greatly improves the production efficiency and ensures the stability of the production process.

These are the main features of the automatic assembly line. Now let's look at the composition and structure of the assembly line.

Composition structure of an automatic assembly line:

1. Most of them are made of stainless steel or aluminum profiles. Of course, they can also be customized according to customers'needs.

2. The width and height of the assembly line can be customized according to actual needs.

3. Conveying speed can be adjusted according to need.

4. Customers can customize the form of a linear assembly line or plate-chain assembly line or drum assembly line according to their own needs.

5. Non-standard products of the assembly line can be customized.

With the development of technology, the automatic assembly line will gradually develop towards the intelligent direction to adapt to higher and faster development speed.

YIHEDA AUTOMATION - China Automatic Production Line Manufacturer Contact

Mobile & Wechat: +86-18676932381

Email: ae@yiheda.com

ADD: Fengxiang Road, Dogfang lndustrial Park, Beizha, Humen Town, Dongguan, Guangdong Province, China.