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ROLLER CONVEYOR SHOT BLASTING MACHINE

Roller conveyor shot blasting machine or conveyor shot blasting machine is the most environment-friendly and the most effective process to remove all forms of rust and corrosion materials from steel plate, pipes, steel structure, h beams, steel tube, profiles, steel angles and channels, etc.

 

The roller conveyor blast machine can not only remove the rust, but can also remove the welding slag on the structural parts, eliminate welding stress and improve the fatigue strength, increase film adhesion painting, provides ideal surface finish (SA2.5-3.0) for securing a continuous and effective bond between the steel surface and coat. It is used in almost every industry that uses metal, including aerospace, automotive, construction, foundry, shipbuilding, rail, and many others.

 

 

Details about Roller Conveyor Blasting Machine

The components crosses the tunnel laid on a roller conveyor, extendible outside with modular lengths. The surface treatment is done during the running through the blasting room:  at one single  pass it is possible to achieve the required finishing degree, according to the specification of standard ISO 8501-1 and SIS SS 055900.

 

 

 

Length of roller conveyor depends on customer requirements. Shot blasting machine for blasting plates and profiles can be equipped with side loading ramps, preheated chambers, scrubbers, with the chamber for painting or drying tunnel. The shot blasting machine is made of solid manganese steel plates. Blast part can be further protected by wear-resistant shields made from manganese steel. Working speed rollers during the process of blasting can be constantly updated. Innovative pressure washers provide high-quality sand cleaning abrasive. The entire device is made in accordance with the strictest European standards.

 

 

 

Qinggong Machinery offers a range of roller conveyor shot blasting machine from small simple machines to construction blasters, heavy duty machines and complete preservation lines. Qinggong Machinery’s extensive experience in this field caters for all component sizes as well as customer specific solutions. Working speeds from 0.5 m/min for a small roller conveyor machine to 20m/min for a heavy skew roll machine are achievable.

 

According to its working principle, shot blasting machines can be divided into two types, that is, wheel blasting and air blasting. QINGGONG MACHINERY shot blasting machine manufacturer a variety of shot blasting machines to meet your different needs. According to the industry, different types of shot blasting machines can be chosen from. To learn more, you may see the “Industry” applications. Contact us to get more information about our shot blasting machine products.

 

Shot Blasting Machine

QINGGONG MACHINERY shot blasting machine offers you an effective solution to deal with the surface of the workpieces, including remove the contaminant on the surface, clean and roughen a smooth surface before applying a primer or coating to the workpiece. More specifically, the treatment of a shot blasting machine includes derusting, descaling, desanding, or deburring of the workpieces. Other uses are such as surfaces shot peening, finishing, and roughening of surfaces so as to make coat better.

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Hanger type alloy wheel shot blasting machine is specifically suitable for descaling of forgings, and desanding of castings, removal of burrs and scales, surface treatment and deburring of welded constructions, etc. Alloy rims is a good example.

 

QINGGONG has rich experience of designing and producing all kinds of air blast and wheel blast machines.

 

Let us introduce hanger chains type shot blasting machine to you:

 

Hanger type shot blasting machine is a standard type of shot blasting machine. Its working cylinder diameter from 900mm to 1300mm, height from 1300mm to 3500mm. Standard machine with 2-7 tosses and the maximum load capacity will be 10000 kg, hanger type shot blasting machine production efficiency is quite high and flexibility span is also quite large, the ideal cleaning reinforcement alloy wheel shot blasting equipment.  Hanger type shot blasting machine is easy to operate, just to handle the work piece on the machine, then press the start button, It will completed  the entire cleaning process in a very short time (typically 5-7 minutes),then you will fine all dust and residual pellets be removed.

 

Hanger_type_shot_blasting_machine.jpg

 

Hanger type shot blasting machine is mainly suitable for a variety of medium, large castings, forgings, welding, thermal treatment of the surface, including and irregular shape of the work piece. It is Suitable for surface cleaning or strengthening of multi-variety, medium- and small-batch forging and riveting parts, especially for slender and thin-walled parts. It can apply strong shot blasting to the surface of steel in the original state, remove the surface rust spot, welding slag and oxidized skin to obtain the metallic gloss surface with uniform finish, in order to remove the stress and improve the surface coating quality and anticorrosion performance of steel.

 

Hanger type shot blasting machine consisting of shot blasting cleaning room, elevator, separator, screw conveyor, two shot blasting assembly, projectile control system, hanger walking track, hanger system, rotation device, foundation, dust removal system and electrical control part.

 

With 100+ workers, 22 engineers, and a service team of 10, QINGGONG have the capability to meet your requests of shot blasting and sand blasting machines. Welcome to contact us.

According to its working principle, shot blasting machines can be divided into two types, that is, wheel blasting and air blasting. QINGGONG MACHINERY supplies a variety of shot blasting machines to meet your different needs. According to the industry, different types of shot blasting machines can be chosen from. To learn more, you may see the “Industry” applications. Contact us to get more information about our shot blasting meaning products.

 

Shot Blasting Machine

QINGGONG MACHINERY shot blasting machine offers you an effective solution to deal with the surface of the workpieces, including remove the contaminant on the surface, clean and roughen a smooth surface before applying a primer or coating to the workpiece. More specifically, the treatment of a shot blasting machine includes derusting, descaling, desanding, or deburring of the workpieces. Other uses are such as surfaces shot peening, finishing, and roughening of surfaces so as to make coat better.

 

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Not only is the sprayed glass microbeads used in the construction of highways, but we will also use the sprayed glass microbeads in our daily life. The following introduces the specific characteristics of shot glass beads. There is also a certain understanding that when using it in the future, there will be no problems.

 

First of all, the properties of shot-peened glass beads are well known. It is a soft and hard material. At the same time, its production is mainly made of high-quality materials.

 

The second is that it also has a certain mechanical strength, has good elasticity, can be reused, and is not easily broken, and has a longer service life, which is up to 3 times the service life of ordinary glass beads.

 

Then there is the good application of shot-peened glass microbeads. Its strength is very uniform. After use, the brightness coefficient of each part during the blasting can be kept uniform, and it is not easy to leave a watermark. Glass bead is a kind of abrasive material. Compared with other materials, its service life is very long. It is mainly made of non-alkaline soda-lime glass material. It has good chemical stability and will not affect The processed metal causes any contamination.

 

Shot blasted glass beads have a smooth surface without any impurities and have a good finish. They are essential materials in related industries. The application range of different types of glass microbeads is also different. Other glass products are well received by new and old customers in the market.TenRoads products have high-quality assurance and have been widely sold in various regions of the country.8466734664?profile=original

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SPARE PARTS & ABRASIVE

QINGGONG MACHINER with KT series high-performance turbines, it has blasting wheels provided with eight throwing blades locked into the wheel double-disc. The double-disc wheel offers the following advantages:

 

Abrasive

 

Abrasive, the blasting materials, it depends on what kind of material you need to blast cleaning, this is the first things first for the blasting media' choice. We have steel shot, steel grit, and steel cut wire shot.

 

Advantages of abrasive

 

Uniform particle size, good cleaning effect, low dust, low hollow, tight internal structure, high wear resistance, high life, moderate hardness, good strength

 

As one of the most professional shot blasting equipment manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of automatic roller shot blasting machine, sandblasting room and punching machine and over more than 40 years of experience. Our company has shot blasting machine spare parts. And the shot blasting prices are reasonale and competitive. RFQ today!8466667862?profile=original

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TUNNEL TYPE SHOT BLASTING MACHINE

Tunnel type shot blasting machine is a non-standard shot blasting machine that is according to workpieces information to design. The tunnel type shot blasting machine is mainly used for surface treatment of large steel structures to achieve the removal of rust, old patent leather, and old putty, etc.

 

For large workpieces, it can use a double electric hoist to lift the workpieces through the shot blasting chamber, and the workpieces can be shot blasted. The tunnel type shot blasting machine adopts imported PLC control and has automatic/manual control mode, the whole hook through the type of shot blasting machine to achieve automatic fault detection.

 

Tunnel Type Shot Blasting Machine Basic Specification

Machine type

HTK 04/05

HTK 08/09

HTK 12/09

HTK 12/11

HTK 12/11Q

Max. workpiece Dia. x b (mm)

300*600

500*1200

800*2000

1000*2500

1200*3000

Max height (mm)

4700

5900

6700

7200

7700

Max width (mm)

4200

5100

5900

6100

6300

Max length (kg)

5000

8500

8500

10500

10500

No. of wheels x power (KW)

4x 7.5

8x7.5

12x11

12x 11

12x 11

Total installed power(KW)

41

72

143

147

157

Exhausted air quantity (m3/h)

6000

12000

18000

22000

25000

Foundation pit

Yes

Yes

Yes

Yes

Yes

 

BLASTING CHAMBER:

 

Blast wheel layout 3-D dynamic simulation design, ensures optimal shot blasting angle and distance, treat the object items on all sides with high-quality surface appearance but without overlapped and dead zone.

 

Shot blasting chamber with ZGMn13 steel guard plate, long service life.

 

Six layers of protection curtain to prevent the shot balls spatter out during blast cleaning. The curtain layers are natural rubber material with leaf spring which can automatically reset, ensure the sealing of the machine.

 

High chrome wear-resistant cast iron grate guard plate which protects the screw conveyor and prevents big clump to get into the hopper damaging the bottom screw conveyor.

 

BUCKET ELEVATOR ADVANTAGES:

 

Bucket elevator is composed of cycloidal pin gear reducer, upper and lower roller, transmission belt, bucket, closed abrasive storage hopper and tensioner. The feed port of the bucket elevator is connected with the crosswise screw conveyor, and the discharge port is connected with the screw roller sieve of the separator. In order to ensure that the belt conveyor does not skid on the surface of the drum during the bucket elevator works, the roller surface is welded with steel plates into a cage shape.

 

SEPARATOR ADVANTAGES:

 

tunnel type shot blasting machine uses advanced BE full-curtain type separator which is composed of separator part, cylinder screen, screw, hopper, and Manual valve. This separator absorbs American technology and developed by our company which is the newest style separator of our company at present.

 

The separator's working principle: The used abrasive from the bucket elevator is delivered by the screw to the upper separation area. The screw separates it evenly in the separation area along with the separator, forms a pill sand flow curtain-like a waterfall. At the same time, the blower of dust collector separates the projectile, molding sand, metal oxide skin fragment, stave projectile and dust in the flowing curtain through convulsion

 

on separator gusty area and using gravity dry separation way which will flow in the bunker after the second filtration by the bottom strainer and store up for the next circulation. The best separation effect of separator depends on the adjustment of the flow control board position of dry separation area, the adjustment of adjustment board position on filtering panel, adjusting the reed valve wind amount of air hose to realize. It can get good separation effect if the adjustment is reasonable which can keep the separation efficiency above 99.5%.

 

As one of the most professional shot blasting equipment manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of steel plate shot blasting and painting line, sandblasting room and punching machine and over more than 40 years of experience. RFQ today!

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TUMBLE BELT SHOT BLASTING MACHINE

Tumble belt shot blasting machine or crawler shot blasting machine is the most universal among all shot blasters as their design makes them suitable for processing parts of different sizes in bulk loads. Shot blasting of casts, forged and pressed parts, remodelled cold or hot, of various complicated forms, springs, etc. (weighing up to 20 kg and manufactured in smaller and large series, the volume of a particular filling may be up to 500 L, mass up to 1,000 kg), cleaning surface, removing casting sand and filings and consolidating the surface (microhandling), roughing the surface before colouring, etc. Our company has Manganese steel belt shot blasting machine for sale.

 

Tumble belt shot blasting machine with rubber belt

 

Type

MB150G

MB300G

MB400G

Productivity(t/h)

0.6-1.2

1.5-2.5

3-5

Max volume charge (dm3)

150

300

400

Max advised load (kg)

200

600

800

Drum diameter (mm)

650

1000

1000

Wheels

1

1(2)

1(2)

Wheel power (kW)

7.5 (11)

11/15 (2x11)

11/15 (2x11)

 

Machines have a perpetual caterpillar made from perforated rubber belt. Treated objects are put by a special filling contraction to the caterpillar. When caterpillar moves its special shape causes treated objects to turn and roll, which causes the whole surface of the treated object to be quality blasted in a jet of abrasive. For emptying, the caterpillar is started-up in the opposite direction turning mode.

 

The machine's housing is protected by wear-resistant manganese steel. High efficiency of the machine is provided by the system for continued returning and cleaning of the abrasive, along with efficient turbines made from wear-resistant materials.

Standard equipment of larger machines includes PLC Siemens, display, timer automatic or manual mode, automatic start-up of turbines, working-hours counter, etc.

The machine may be equipped with a magnetic separator, vibration conveyor and variable frequency drive for the turbines.

 

Tumble belt shot blasting machine with manganese steel belt

 

MACHINE TYPE

G-150

G-250-1

G-450-1

G-750-2

G-1100-2

G-2000-2

Charging volume (l)

150

250

500

750

1100

2000

Max. recommended charging weight (kg)

300

500

1000

1500

2500

5000

Max. recommended piece weight (kg)

15

100

200

250

400

1000

Width of shotblasting chamber (mm)

850

1100

1100

1200

1700

2400

Diameter of shotblasting chamber (mm)

750

910

1200

1600

1450

1650

Total installed power (kW)

18.3

22.5

twenty four

38

55

120

Diameter of throwing wheel (mm)

380

380

380

380

380

506

Power of abrasive throwing wheels (kW)

15

15

18.5

2 x 18,5

2 x 22

2 x 45

Air requirements (m3 / h)

2000

4500

5500

9600

12000

18000

Capacity of the machine (kg / h)*

600

1000

2000

3000

4400

8000

 

Machines have a perpetual caterpillar made from steel flaps. Treated objects are put by a special filling contraction to the caterpillar. When caterpillar moves its special shape causes treated objects to turn and roll, which causes the whole surface of the treated objects to be quality blasted in a jet of abrasive. For emptying, the caterpillar is started-up in the opposite direction turning mode. Tumble belt shot blasting machine with manganese steel belt, the volume of a particular filling may be up to 2,000 L, mass up to 5,000kg.

 

As one of the most professional shot blasting equipment manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of conveyor shot blasting machine, sandblasting room and punching machine and over more than 40 years of experience. RFQ today!

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TROLLEY SHOT BLASTING MACHINE

Are you looking for car type shot blast cleaning machine? Shot blasting parts of different forms and dimensions, castings, forgings, pressed parts, parts and parts from fragile materials, cleaning of the surface, removing of casting sand and filings, consolidating of the surface before coloring, etc. Trolley type shot blasting machine is designed for shot blasting of large and heavy castings, complicated shapes in small series or single production. Working pieces are loaded to a rotating table on tip truck with lifting device (crane, lift truck). This rotating table is then transported in a chamber. In the entrance of this chamber are two-sided doors.

 

By means of handy lifts, the workpieces are loaded on the perforated rotating working table of the trolley, which then drives to the shot blasting chamber. It is recommended that the table surface is covered with the workpieces as much as possible. It normally works with the automatic switching-on, the shot blasting time is set by means of a program. During shot blasting the workpieces move on the rotating table through the jets of abrasive of throwing wheels, which are installed under different angles, enabling higher efficiency. Then the workpieces must be turned and repeat the shot-blasting process.

 

Application:

 

Shot blasting parts of different forms and dimensions, castings, forgings, pressed parts, parts and parts from fragile materials, cleaning of the surface, removing of casting sand and filings, consolidating of the surface before coloring, etc.

 

As one of the most professional shot blasting equipment manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of auto shot blasting machine, sandblasting room and punching machine and over more than 40 years of experience. RFQ today!

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TRANSPORTABLE CONTAINER BLAST ROOM

The movable sandblasting room or portable container blast room, abrasive recovery system, dust collector, sandblasting machine together, it can be transported to the site by flatbed truck. The installation time is less than 2 hours, which is the best equipment for field-flow operation.

 

Transportable container blast room features:

The whole blasting room adopts container installation, which can be transported from one place to another easily and convenient for sand blasting;

 

The portable sandblasting room does not need foundation pit, can be placed on the ground directly, which reduces the investment cost of the equipment;

 

The transportable container blast room is suitable for a wide range of abrasive media including but not limited to: steel shot, steel grit, chilled iron, aluminium oxide, glass bead, etc.

 

The transportable container blast room can quickly change the type of abrasive, the abrasive can be quickly replaced according to the process requirements to realize the processing of workpieces with different materials.

 

The transportable container blast room adopts the filter cartridge type dust collector, which fully meets the environmental protection requirements.

 

 

 

Transportable container blast room fitted out with :

Main doors suitable interlocked – to prevent blasting with doors open.

 

Operator door – as a means of exit if main doors are stuck, also interlocked.

 

LED lighting.

 

Emergency lighting.

 

Steel floor with side shedders.

 

Cross screw conveyor at the bulkhead.

 

Air inlets providing ventilation for blast room and good operator visibility.

 

Shot-blast quality rubber lining of room.

 

As one of the most professional shot blasting equipment manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of auto blasting machine, sandblasting room and punching machine and over more than 40 years of experience. RFQ today!

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SPARE PARTS

KT series high performance turbines have shot blasting machine spare parts including blasting wheels provided with eight throwing blades locked into the wheel double-disc. The double-disc wheel offers the following advantages:

 

Improved abrasive flow for faster cleaning cycles

 

Direct mounted motors or spindles eliminate

 

manual wheel alignment issues

 

Easy front of housing access to runner head

 

Optional replaceable, long-lasting cast liners

 

Integrated dual labyrinth hub seal for superior abrasive containment

 

T-nuts assist in housing replacement

 

Integral U-shaped feed spout clamp for improved adjustment and assembly

 

Low speed and high speed direct drive motors

 

Direct coupled spindle drives allow for re-use of existing motors

 

Less part wear due to greater concentricity and more precise alignment

 

We are shot blasting spares manufacturers and we have many blasting machine parts for sale.

 

Specification

Type KT  3.6/3.8

 

Type KT4.2/ 5.0

Driving power (kW)

7,5

11

15

18.5

twenty two

30

75

7,5

Nominal speed (rpm)

2980

2980

2980

2680

2680

2680

2680

2 860

Drive  type

Direct-drive

Direct-drive

Direct-drive

Belt-drive

Belt-drive

Belt-drive

Belt-drive

Belt-drive

Belt-drive

Blasting wheel Ø mm

360/380

360/380

360/380

420/500

500

500

500

330/380

No. of blades

8

8

8

8

8

8

8

6

Blade width (mm)

55

55

55

55

75

75

75

55

Housing material

Steel/ manganese steel

Steel/ manganese steel

Lining material

Hight chrome casting iron

Hight chrome casting iron

Impeller material

tempered tool steel

tempered tool steel

Control cage material

Hight chrome casting iron

Hight chrome casting iron

Feed tube material

steel casting

steel casting

Throwing blade material

cast iron

cast iron

 

Direct-drive blasting turbines is a new type having advantages of high efficient blast turbines, elegant appearance, compact structure, low noise level, energy-efficient, environmental-friendly.Direct-drive blasting turbines

 

Belt-drive blasting turbines

 

Belt-drive blast turbines are conventional, large abrasive flow rate, good cleaning effect, etc. It is an essential part of the large shot blasting machine.

 

Blasting blade, blasting impeller, control cage made of high-chromium wear-resistant cast iron material, which greatly extends the service life.

 

The partial-thickness op guard, side guard, and end guard reach to 70mm, and the thickness of the ordinary guard is generally 12mm,  greatly improved the wear resistance and service life of the guard plate, reducing the frequency and time of repair and replacement.

 

As one of the most professional shot blasting equipment manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of automatic roller shot blasting machine, sandblasting room and punching machine and over more than 40 years of experience. RFQ today!

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SERVO CNC TURRET PUNCHING MACHINE

The main transmission of servo CNC punching machine is directly from drive servo punch press, which retains the advantage of a simple and reliable structure as mechanical transmission, it features  high efficiency, energy saving, low noise, high accuracy, and can realize many processes like die-cutting, forming, beading, lettering and so on.

 

Features

 

Servo drive

 

Direct driving structure

 

Sealed oil tank, prefect lubricating with lower temperature rising.

 

 

Turret

 

32 working stations

 

Material: 40Cr

 

Pair machining in large scale machine center.

 

Adopt Amada standard long tools.

 

Super high accuracy position pin ensures the aligment of punch and die

 

 

Auto-index

 

Worm and gear driving structure ensures the accuracy of double direction.

 

Singal synchronous driving belt ensures the accuracy of punch and die.

 

Bushing

 

Each station has high accurate bushing.

 

40Cr material

 

International standard long toolings

 

 

Driving

 

T axis is driving by one servo motor with chains

 

C axis is driving by one servo motor with a belt.

 

Basic Specification

Serial

Name

unit

Parameters

1

Model

/

S30-A

S30-B

2

Workstation

number

26

32

3

Punching pressure

KN(T)

200 (20)

4

Punching form

/

servo drive

5

Frame structure

/

Closed bed

6

machined sheet metal

X

mm

5000(Relocating with one time)

Y

mm

1250 or 1500

7

thickness of machined sheet metal

mm

<6

8

stamping frequency

cpm

<1500

9

Pliers number

only

3

10

Clamp mechanism

/

Pneumatic

11

Repositioning cylinder

set

2

12

Rotating station

/

2

13

Control axis number

/

5(X、Y、W、C、A)

14

Turntable diameter

mm

1040

15

Mould form

/

Thick turret and long die

16

Worktable structure

/

Brush plate and floating universal ball

17

Punching accuracy of primary positioning

mm

±0.1

18

maximum carrying weight

Kg

<150

19

Gas source

Mpa

0.5

20

Total power

KW

30

twenty one

speed of sheet movement

m / min

<70

twenty two

Rotating tower speed

r / min

30

twenty three

Machine weight

your

12

twenty four

Outer size

mm

4600*5100*2000

 

 

As one of the most professional shot blasting equipment manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of automatic shot blasting machine china, sandblasting room and punching machine and over more than 40 years of experience. RFQ today!

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Shot Blasting and Painting Production Line

shot blasting and painting production line are very popular right now in the metal fabrication industry, it is a highly integrated automatic production line.

 

Qingdao Qinggong Machinery are very experienced at this kind of production line, we have completed more than 70 units blasting and painting production line all over the world until now.

 

Our experienced engineer team will give you the most professional and cost-effective solutions according your local condition and your detailed requirements, and our engineer team also can desgin the whole production line according your shop space restriction to meet your needs.

 

The whole conveyor system for this kind of production line also can be designed according your existing equipment like overhead rail conveyor, and it can also be integrated into your other existing equipments like as your drilling and cutting equipment.

 

We also can provide on-site inspection to design and integrate our machine with your other existing equipment by free, so just give us a email or call, we will provide you a one stop-service.

 

As a professional shot blasting manufacturer in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of automatic shot blasting machine, sandblasting room and punching machine and over more than 40 years of experience. RFQ today!

 

 

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Qinggong Machinery Delivered a unit of granite and marble shot blasting machine to Log Angeles, America these days, this kind of shot blasting machine main purpose is for blast texturing different shape and size granite and marbles.

 

Qingdao Qinggong Machinery possess 9 patents for invention for the granite and marble shot blasting machine, our engineer team have been working in this field for more than ten years, the first unit stable and high productivity granite and marble shot blasting machine of china came out of Qingdao Qinggong Machinery.

 

Granite and marble are very durable material; they are highly resistant to staining and scratching. The granite and marble are formed by Earth’s natural occurrences which are very durable building material and has been used for centuries due to its practical, durable and beautiful nature. these blast texturing granites and marbles are very popular for nobly decorating nowadays, so the new technology and high productivity marble and granite shot blasting machine are widely used all over the world.

 

With the surrounding of these elegant, classical and highly textured granites and marbles, we believe human being will enjoy the natural stone for a very long time.

 

As one of the most professional shot blasting machine manufacturers in China, QINGGONG MACHINERY’s activity is the design, manufacture, sales of automatic shot blasting machine, sandblasting room and punching machine and over more than 40 years of experience. Contact us if you need shot blasting machine, tumble belt shot blasting machine, CNC punching machine, etc.

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SERVO CNC TURRET PUNCHING MACHINE

The main transmission of servo CNC turret punching machine is directly from drive servo motor, which retains the advantage of a simple and reliable structure as mechanical transmission, it features  high efficiency, energy saving, low noise, high accuracy, and can realize many processes like die-cutting, forming, beading, lettering and so on.

 

Features

 

Servo drive(it can be also called servo punch press  )

 

Direct driving structure

 

Sealed oil tank, prefect lubricating with lower temperature rising.

 

 

 

Turret

 

32 working stations

 

Material: 40Cr

 

Pair machining in large scale machine center.

 

Adopt Amada standard long tools.

 

Super high accuracy position pin ensures the aligment of punch and die

 

 

 

Auto-index

 

Worm and gear driving structure ensures the accuracy of double direction.

 

Singal synchronous driving belt ensures the accuracy of punch and die.

 

Bushing

 

Each station has high accurate bushing.

 

40Cr material

 

International standard long toolings

 

 

 

Driving

 

T axis is driving by one servo motor with chains

 

C axis is driving by one servo motor with a belt.

 

Basic Specification

Serial

Name

unit

Parameters

1

Model

/

S30-A

S30-B

2

Workstation

number

26

32

3

Punching pressure

KN(T)

200 (20)

4

Punching form

/

servo drive

5

Frame structure

/

Closed bed

6

machined sheet metal

X

mm

5000(Relocating with one time)

Y

mm

1250 or 1500

7

thickness of machined sheet metal

mm

<6

8

stamping frequency

cpm

<1500

9

Pliers number

only

3

10

Clamp mechanism

/

Pneumatic

11

Repositioning cylinder

set

2

12

Rotating station

/

2

13

Control axis number

/

5(X、Y、W、C、A)

14

Turntable diameter

mm

1040

15

Mould form

/

Thick turret and long die

16

Worktable structure

/

Brush plate and floating universal ball

17

Punching accuracy of primary positioning

mm

±0.1

18

maximum carrying weight

Kg

<150

19

Gas source

Mpa

0.5

20

Total power

KW

30

twenty one

speed of sheet movement

m / min

<70

twenty two

Rotating tower speed

r / min

30

twenty three

Machine weight

your

12

twenty four

Outer size

mm

4600*5100*2000

 

Mold distribution

 

A

~12.7mm

B

~31.7mm

C

~50.8mm

D

~ 88.9mm

26 turret (including 2 B stations rotating)

10

12

2

2

32 turret (including 2 B stations rotating)

16

12

2

2

 

As one of the most professional shot blasting machine manufacturers, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

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SAND BLASTING ROOM

The big irregular workpieces blasting and painting job has been widely completed by blast rooms and painting rooms, cause of this of kind parts have all kinds of shape, it is very hard to arrangement the blasting turbines to automatically blast cleaning room the big workpieces at all angles. it will be a big waste of electricity and blasting media.

 

Different shape of workpieces have different blasting angles, the automatically wheel blasting machines has not yet reached to the automatic level that blast cleaning different shape workpieces at a different angle.

Another difficult work is the transportation of different workpieces at a different weight, it will be a big cost waste of transportation system if we designed the whole system according to the biggest workpiece.

Take all these uncertain factors into consideration, the blast rooms and paint rooms are the best choices for the end-user.

The blast booth and paint booth can be arranged in parallel or serial, it depends on the customer' shop actual conditions to design, or according to the customer' workpiece moving direction and sequence.

 

Sandblasting room components

Blasting body

 

Sandblasting system

 

Abrasive reclaim system

 

Dust collector system

 

Workpiece conveying system

 

Electric control system

 

Lighting system

 

 

 

Types of abrasive media reclaim floors

 

QINGGONG Blast abrasive media reclaim floors are a critical component of the abrasive blasting process. Our company is one of the most professional blast booth manufacturers in China. A highly efficient abrasive media recycling system will save your operation time and labor expenses. This adds to your business’s bottom line. An effective blast media reclaim system reduces costs by allowing for recycling of your abrasive media materials. Re-use of abrasive media reduces material purchase expenses as well as cutting of material disposal costs. As an added benefit, abrasive media reclaim systems allow for automation of blast media recovery, saving additional man-hours. An abrasive media reclaim system from QINGGONG will provide your business with maximum ROI from your abrasive blast system. QINGGONG offers a variety of reclaim floor designs and room configurations. We design blast room facilities uniquely tailored to meet the economic and production concerns of our customers.

 

 

Partial Reclaim System

1.sweep-chute floor The sweep-chute floor delivers the economic and environmental benefits of media recycling at a modest cost.

Single Screw or Scraper Partial Reclaim System

 

2.The most economical floor design available. The system contains screw conveyor or crapper conveyor, heavy-duty screw belt and bucket elevator,air-wash separator, perforated plate rotary drum separator and oversized abrasive storage hopper with a caged man ladder and handrail. This can be expanded to an "H","U", or full floor reclaim system and is best suited for low to medium production levels.

 

3.“H”-Shaped Partial Reclaim System

Adds two longitudinal conveyors along each sidewall of the blast room allowing the abrasive delivered from the blasting nozzle, which is either blown or rebounded off the workpiece, to strike the side walls and fall into the conveyors, automatically reclaiming approximately 60-90 percent of the blast media. The reclaiming abrasive on the floor is pushed into the screw or scraper conveyors assemblies at the end of the work shift. The “H” shaped floor design is typically used in a “flow-through” room configuration where heavy workpieces and/or material handling devices can drive into the room. This is best suited for medium to high production.

 

4.“U”-Shape Partial Reclaim System

Adds two longitudinal screw or scraper conveyors assemblies along each wall of the blast room and positions the cross screw or scraper conveyors along the back wall of the blast room. This allows the abrasive delivered from blasting nozzle, which is either blown or rebounded off the workpiece, to strike the sidewalls and back wall of the blast room and fall into the reclaim system, A "U"-shaped floor design will automatically reclaim 60-90 percent of the blast media. The remaining abrasive on the floor is pushed into the metered shed plate screw assemblies at the end of the work shift, The "U"-shaped floor design is typically used in an "in-out" room configuration where heavy workpieces and/or material handling devices can drive into the room. This is best suited for medium to high production

Full Floor Reclaim System

A major benefit of this type of system is that it only requires a shallow concrete foundation. This can create substantial savings for the customer in comparison to other types of recovery systems. It also avoids the issue created by digging foundations in an area that have high water table levels. The full-floor reclaim design requires that the material handling of the workpiece be intricately designed into the configuration of the room. Material handling of the workpiece includes a work car/track system, an overhead monorail crane, an overhead bridge crane or guide rail work cars, heavy-duty floor grating and support steel sized to allow a forklift to drive onto the reclaimed floor. This design can be used with any room configuration and is best.

 

As one of the most professional shot blasting companies, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

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ROTARY TABLE SHOT BLASTING MACHINE

Rotary table type shot blasting machine is suitable for various shapes and dimensions, casts, forged parts, pressed parts, steel, and non-ferrous metal parts and parts made from fragile materials, cleaning surface, removing casting sand and filings, consolidating the surface (micro handling), roughing the surface before colouring, etc.

 

Rotary table shot blasting machines are split into single rotary table shot blasting machine and swing table shot blasting machine. swing table shot blasting machine efficiency is much higher than the single rotary table shot blasting machine.

 

Rotary shot blast machine Basic Specification

 

ITEM

RT1000/900

RT1200/900

RT2000/1500

Maximum dimension of chamber (mm)

Φ1350×560

Φ1350×860

Φ2654×560

Maximum workpiece weight (kg)

400

400

1000

Diameter of Turn Table(mm)

Φ1200

Φ1200

Φ2500

Number of blast wheels and power (kw)

11

2×7.5

2×15

Overall dimension (mm)

1500×3450×3780

1900×3450×4160

4260×3647×5366

Material of table

Manganese

Manganese

Manganese

Ventilation requirements (m3/h)

4000

6000

8000

Material of Protective lining

Manganese/Cast alloy

Manganese/Cast alloy

Manganese/Cast alloy

Material of blast chamber

Mild steel

Mild steel

Mild steel

 

Swing Tables Shot Blasting Machines Basic Specification

ITEM

RTD1000

RTD1200

RTD2000

Maximum Diameter of Rotary table (mm)

Φ1000

Φ1200

Φ1500

Maximum workpiece weight (kg)

400

400

1000

Number of blast wheels and power (kW)

11

2×7.5

3×11

Material of table

Manganese

Manganese

Manganese

Ventilation requirements (m3/h)

4000

6000

8000

Material of Protective lining

Manganese/Cast alloy

Manganese/Cast alloy

Manganese/Cast alloy

Material of blast chamber

Mild steel

Mild steel

Mild steel

 

Treated objects are loaded on a perforated rotating table. A big door, provide simple and fast loading. The machine can have the table fitted to the machine's door, which enables loading with a hoist or fork-lift truck to the entire surface of the table. The machine also can be equipped with two tables, enabling simultaneous shot blasting of treated objects inside the machine and loading or turning treated objects in front of the machine.

The machine’s housing is robust and protected by wear-resistant materials. High efficiency of the machine is enabled by the system for continued returning and cleaning of the abrasive, along with efficient turbines made from wear-resistant materials. Standard equipment of larger machines includes PLC Siemens, display, timer automatic or manual mode, automatic start-up of turbines, working-hours counter, etc. For shot blasting cast containing larger quantities of casting sand, a magnetic sand cleaner may be installed.

 

As one of the most professional shot blasting machine suppliers, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

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PRESERVATION LINES

On the preservation line, sheets and profiles are thoroughly blast cleaned and provided with a temporary corrosion protection coating. Along with the external transportation unit, the preservation line consists of a pass through blasting machine, a painting unit and a drying tunnel with its associated slat conveyor.

 

Typical plates widths can vary up to 2500mm, height can vary from 5mm to 1000mm, length can vary from 2000mm to 12000mm.

 

  1. Workpiece conveyor system

 

The whole roller conveyor system adopts frequency control step-less speed regulation, is able to synchronous running, each department is capable of independent action.

 

Blast cabinet’ rollers are with special wear-resistant sleeves to prevent blasting abrasion.

 

Plate chain conveyor with "v" shaped structure, painted steel short-term exposure to avoid film damage.

 

  1. Blasting cleaning

 

Workpiece detection (measure height) adopted world-famous brand photoelectric detection, workpiece width measurement device send a signal to PLC so as to

 

automatically adjust abrasive feeding valve opening number.

 

  1. Abrasive cleaning up

First level: Brush+abrasive reclamation

Second level: high-pressure blower blow the workpiece twice one after another after blast cleaning

 

  1. Abrasive reclamation system

Each of the abrasive reclamation system drive points equipped failure alarm function.

 

  1. Dust collector system

Using HR4-48 Donaldson filter material cartridge dust collector, the dust removal efficiency ≥ 99.5%, dust emission is less than 30mg/M3.

  1. Spray room

Adopting GRACO X45DL4 high-pressure Airless spraying pump, compression ratio 45:1, flow 38L/min,

Using a standard linear guide trolley, frequency conversion buffer on both ends of trolley stroke. Workpiece detection and transmission system separated from the spray gun set, paint mist interference-free, easy to clean paint scale.

 

  1. Drying room

Adopt dielectric Heaters and hot air circulation principle so that the heat can be fully utilized.

Drying room temperature adjustable from 40℃ to 70℃

Plate chain conveyor systems increase the eccentrical wheels, which saved the problems of deviation and high rate failure.

  1. Paint mist filtration devices and harmful gas purifier

This system has automatic explosion-proof alarm function for paint mist concentration. Adopt advanced cardboard to filter paint mist, it is maintenance-free within one year, using activated carbon for adsorption of harmful gases. After this system it will be in accordance with the air pollution emission standards. (Paint mist emission standard ≤ 120mg/M3, p-xylene: emissions concentrations ≤ 70mg/M3, the 15 meters height exhaust pipe allows the secondary emission rate is 1.0kg/h. )

 

As one of the most professional shot blasting machine suppliers, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

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PIPE SHOT BLASTING MACHINE

Pipe blasting equipment suitable for any diameter and length of steel pipe cleaning, it can remove the oxide, rust, and scale from welded steel pipe, so that the pipe surface shows metallic colors.

 

Pipe outer wall shot blasting machine

Pipe outer wall shot blasting machine, also known as the diabolo shot blasting machine.

 

Steel pipe shot blasting machine moves through the machine on skew roller conveyors. Such form of the conveyor provides simultaneous rotation and transition movement of the pipes through the machine, which can achieve evenly blasted surface. KT series turbines made from wear-resistant materials, with power from 5.5 to 45kw provide efficient and quality shot blasting. The shot blasting part of the machine’s robust housing is protected by wear-resistant shields made from manganese steel. Entry and exit seals chamber with a series of rubber screens keep the abrasive inside the machine. Screw conveyor, an elevator and sand cleaner provide returning and continuing cleaning of the abrasive. Standard equipment includes PLC Siemens, display, automatic or manual mode, automatic start-up of turbines, working-hours counter, variable frequency drive of the cylinder drive, etc. Machines may be built into highly productive lines for basic color application, including drying chamber, automatic coloring chamber and drying tunnel.

 

Pipe Shot Blasting Machine Parameter:

ITEM

ST500

RT800

RT15000

Dimension of pipe(Dia.×L) (mm):

Φ (50-500) × (6000-10000)

Φ (150-800) × (6000-10000)

Φ (250-15000) × (6000-10000)

Wheel conveyor speed (kg):

1 to 3

1 to 3

1 to 3

Number of blast wheels and power (kW):

2×15

2×15

2×30

Material of table:

Manganese

Manganese

Manganese

Ventilation requirements (m3/h):

5000 to 7000

8000 to 14500

20000-26000

Material of Protective lining

Manganese/Cast alloy

Manganese/Cast alloy

Manganese/Cast alloy

Material of blast chamber

Mild steel

Mild steel

Mild steel

 

Pipe inner wall shot blasting machine

A complete system includes Moveable Front and rear Chamber, Left & Right Hydraulic Moveable Blast Wheel, Belt conveyors, Bucket Elevator, Platform, Abrasive Separator, Dust Collector, Blast Wheel Moving Mechanism, Hydraulic Loading, and Unloading System and Control Panel.

 

We design the loading mechanism as Inclined Rail Type. When the pipe reaches to the work position, the moveable sealing chambers move inside droved by the cylinder. Both of the ports of the pipe are sealing. Then start the dust collector system, abrasive recovery system, and moveable blast wheel. The large airflow dust collector system we designed not only can dedusting but also recovery the abrasive during the blasting operation. After finish, off the feeder and blast wheel, then the moveable blast wheel mechanism out the pipe. The moveable sealing chambers move outside. Pull out the pipe used the pull mechanism on the trolley, then the pipe roll down the unloading conveyor automatic. There also have a vacuum recovery machine at the unloading conveyor to the abrasives remnant in the pipe. One operating cycle is finished.

 

As one of the most professional shot blasting machine suppliers, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

 

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PAVERS SHOT BLASTING MACHINE

Paver shot blasting machine is mainly used for surface roughening treatment of marbles, granites, concrete products, and natural stone. It provides twin advantage foremost subject field end provides outstanding appearance as a result of the rough surface and therefore the exposed aggregates. Second "roughened" surface has excellent non-slip properties.

 

Pavers Shot Blasting Machine Basic Specification

QGS Series Roller Conveyor Type for Pavers Length ≥60cm

Machine Model

QGS600

QGS800

QGS1000

QGS1200

QGS1500

Max. working width of machine(mm)

600

800

1000

1200

1500

Max. working height of machine(mm)

400

400

400

400

400

Working speed(frequency adjustable) m/min

0.5~6

0.5~6

0.5~6

0.5~6

0.5~6

number of wheels×power(kw)

2×7.5/11/15

2×7.5/11/15

2×7.5/11/15

2×7.5/11/15

2×7.5/11/15

Vertical wheel optional

1×7.5/11/15

1×7.5/11/15

1×7.5/11/15

1×7.5/11/15

1×7.5/11/15

Foundation pit required

No

No

No

No

No

 

QGP Series Rubber belt Type for Pavers Length ≤60cm

 

Machine Model

QGP600

QGP800

QGP1000

QGP1200

QGP1500

Max. working width of machine(mm)

600

800

1000

1200

1500

Max. working height of machine(mm)

400

400

400

400

400

Working speed(frequency adjustable) m/min

0.5~6

0.5~6

0.5~6

0.5~6

0.5~6

number of wheels×power(kw)

2×7.5/11/15

2×7.5/11/15

2×7.5/11/15

2×7.5/11/15

2×7.5/11/15

Vertical wheel optional

1×7.5/11/15

1×7.5/11/15

1×7.5/11/15

1×7.5/11/15

1×7.5/11/15

Foundation pit required

No

No

No

No

No

 

The working principle of the paver shot blasting machine:

Marble shot blasting machine is predominantly used to blast marbles, granites, concrete blocks to create an improved aesthetic appearance, taking out cement and making styling attributes such as granite chips visible. The working principle: different sized abrasive, thrown by the rapidly rotating blast wheel, is accelerated towards the surface being prepared. The huge impact force of the abrasive quickly etches a unique three-dimensional character of the surface. The products processed in this way have a high-quality surface appearance without overlapped and dead zone, it also has high production efficiency and low cost. Comparison with the old power blader and singeing process method, it has higher efficiency and lower cost, and if connected to our dust collector, the dust and contaminants will be recycled automatically at a very low dust emission level, which complies with EU environmental standards.

 

The concrete block/stone shot blasting machine can be integrated into a production line due to its modern control system with the relevant interfaces, different belt lengths and well-coordinated transfer stations (e.g. sheets or rollers).

 

Advantage of paver shot blasting machine:

1.Speed adjustment of conveyor and blast wheels is controlled through an Inverter.

 

2.The number and the position of the blast wheels can change depending on the geometry, customer requirement and on the workpieces, such as only the blasting of the upper side, or need to blast lateral side.

 

3.With proper regulated control and type of shot used in the shot blast machine, it is possible to produce different surface finishes to produce an "antique" effect on marble stones and ‘bush-hammering's effect on cement products.

 

All paver shot blasting machine with Blow-off station. After blasting, a blow-off station with a high-pressure blower removes the shot from the surface of the concrete blocks/stone. The nozzles are adjustable in height and therefore adaptable for the treatment of different concrete block/stone sizes.

 

As one of the most professionalshot blasting manufacturers, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

 

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OVERHEAD RAIL SHOT BLASTING MACHINE

Overhead rail shot blasting machine allows the workpieces to move with constant speed through the machine. The conveyor consists of a chain and trolley system suspended from a monorail, and can be driven at a constant speed or can be indexed.

A special feature of the continuously operating pass-through machine is the constant traveling speed of the workpieces. The ability to adapt the moving speed of the workpiece and the wheel power ensures that the machine can be easily and smoothly integrated into an existing production line. The abrasive is pre-accelerated very efficiently by the KT series blast wheels, allowing for short treatment times and reduced abrasive consumption when compared to conventional blast wheels. Maximum coverage of the workpiece is achieved by the blast wheels being arranged in an "X" alignment, diagonally to the moving workpiece. In this formation, the leading edges of complex components, welded sections, and flame-cut parts can be thoroughly blasted.

 

Overhead Rail Shot Blasting Machine Basic Specification

Machine type

HTK 04/05

HTK 08/09

HTK 12/09

HTK 12/11

HTK 12/11Q

Max. workpiece Dia. x b (mm)

300*600

500*1200

800*2000

1000*2500

1200*3000

Max height (mm)

4700

5900

6700

7200

7700

Max width (mm)

4200

5100

5900

6100

6300

Max length (kg)

5000

8500

8500

10500

10500

No. of wheels x power (KW)

4x 7.5

8x7.5

12x11

12x 11

12x 11

Total installed power(KW)

41

72

143

147

157

Exhausted air quantity (m3/h)

6000

12000

18000

22000

25000

Foundation pit

Yes

Yes

Yes

Yes

Yes

 

Applications

 

Removal of mill and forge scale as well as rust

 

Removal of burrs and scales

 

Removal of molding sand

 

Increase of surface roughness

 

Applications include blast cleaning welded steel fabrications, deburring and homogeneous die-cast parts, and peening dynamically stressed components. Batches of small components or singular large, heavy workpieces can be treated.

 

 

Advantage:

 

1.To achieve complete coverage, the workpiece carrying hooks rotate and stop automatically at a different location in the blast chamber. This rotation and oscillation process means that even highly complex workpieces, with hard to reach surfaces, can be safely and accurately treated.

 

2.The transport system can be designed for different size & weights. As an option, carrying hooks are available with integrated chain hoists for operational ease and safety.

 

3.Depending on the workpieces to be treated, and the preceding and subsequent processes, it may be advantageous to combine the carrying hooks with a chain hoist so that workpiece batches or heavy parts can be easily picked up. The chain hoist is operated directly at the loading/unloading station of the overhead rail system.

 

4.It can be used not only alone but also in combination with other machines to form a gas cylinder production line.

 

As one of the most professional shot blasting equipment manufacturers, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

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MESH BELT SHOT BLASTING MACHINE

 Wire mesh belt shot blasting machine  is suitable for continuous blasting thin and collision-sensitive die castings, pressure castings, ferrous and non-ferrous castings, forgings, automotive accessories, and weldments. Workpiece weight ranging from 1kg to 100kg. A highly wear-resistant wire mesh belt, with tension adjustment, provides the part transport. Wire mesh belt width has 600mm, 800mm, 1000mm and 1200mm.

 

Mesh Belt Shot Blasting Machine Basic Specification

MACHINE TYPE

QGM-600

QGM-800

QGM-1000

QGM-1250

QGM-1500

Max. workpiece dimension Ø x b (mm)

600x400

800x400

1000x400

1250x400

1500x400

wheels Number x power(kW)

4x11

4x11

4x11

4x15

4x15

Alternative wheels Number x power(kW)

4x15

4x15

4x15

6x7.5

6x11

Foundation pit

no

no

no

yes

yes

 

Working process

Treated objects are placed on horizontal network conveyor going through the shot blasting machine. In the process of shot blasting the treated objects move through jets of shot blasting agent from turbines, which are installed at different angles with regard to the direction of the movement which provides efficient treatment.

The machine's housing is protected by wear-resistant manganese steel. High efficiency of the machine is enabled by the system for continued returning and cleaning of the shot blasting agent, along with efficient shot blasting turbines made from wear-resistant materials. The shot blasting machine's size, number, and power of shot blasting turbines, length of network rail conveyor on the treated object's loading and unloading site, the capacity of the conveyor and frequency regulation of turbine's revolutions are done in accordance with the needs and specifications of the buyer.

 

Mesh belt shot blasting machine advantage:

  1. The Mesh Belt shot blast machines provide a frequency controlled speed variable mesh belt surface on which a variety of parts can be uniformly blasted. The high-quality mesh belt ensures that the workpiece remains in the perfect position to be blasted. As each part is blasted in a controlled fashion this technology is perfect for thin-walled parts.
  2. The mesh belt is of high wear resistance, it can use 8-9 years.
  3. The blasting machine shell is made of 10mm high-quality carbon steel plate by laser cutting and precision bending. The shell is welded by the special fixture to ensure the parallelism of the two sides of the blasting machine shell and the concentricity of the hole.
  4. Mesh belt shot blasting machine with cartridge filter dust collector, meet European environmental requirements.

 

As one of the most professional shot blasting machine manufacturers, QINGGONG MACHINERY’s activity is sales of shot blasting machine China and shot blasting supplies. If you want to know more details or want a quotation, just feel free to contact us!

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