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Product Description of Zoomlion 56m Concrete Pump

ZLJ5440THBK 56X-6RZ

• Compact in design, the 56m pump mounted on the 4-axle truck, total weight is within the limit of the truckload.
• Efficient pump unit: consist of 2 Rexroth 180 main pumps, which generates 90 bar pressure on concrete with the smooth flow of 180m3/h.
• Agile placing boom with 6 arms gives a wide work range.
• The controller is designed for heavy-duty use, with a monitor, it monitors the concrete pumping equipment intelligently on working data management, real-time diagnostics, alarm logging, and service interval notice.
• Rich in configurations and high-quality components.

Concrete zoomlion pump is a kind of concrete transportation tool that is commonly used in many construction units. It can greatly improve the efficiency of the project and shorten the construction period of the project. However, during the construction process, not many people understand the rules of operation of concrete pumps very well. Feeding is a very important part of it, and it should not be ignored.

So how do you feed the concrete pump?

In the pumping process of the concrete pump, in order to ensure the smooth progress of the pumping, it must be carried out according to the factory operating instructions. As an important process in the construction, feeding is along with the entire pumping process of the project. How should the concrete pump be fed in the pumping? Specifically, the following rules can be followed:

In order to ensure the smooth progress of the project, usually in the process of pumping concrete, the concrete pump hopper should be provided with a separate screen, so as to avoid clogging at the inlet and outlet. At the same time, special personnel should be set to monitor the feeding during the whole feeding process, which can directly avoid the blockage caused by the excessively large aggregate or foreign matter entering.

Zoomlion 52 meters concrete pump, Isuzu chassis.

Manufacture Date is September of the year 2013.

Used condition and normal working. Equipment evaluation and Restorative maintenance.

Intelligent security, derived from Europe's mature bionic 6RZ boom system. The first configuration comes from the CIFA k-tronic intelligent security cloth technology pump. The key parts are the original components of international first-class brands, and the most rigorous and rigorous production process and testing process are adopted to ensure the high quality of each Zoomlion concrete pump china.

Matters needing attention in the selection of concrete pump truck

The volume of the construction business

The quantity of used boom pumps can be calculated according to the quantity of commodity concrete pouring, the actual quantity of conveyance of the single machine and the time of construction. For those commercial concrete pumping construction projects with a large amount of one-time concrete, it is advisable to have a certain amount of reserve in addition to being determined according to the calculation. In addition, the commercial concrete business concrete station with the annual output of 10~ 150 thousand m3 shall be equipped with 2~3 commodity concrete gantry pump trucks.

Product configuration

In the selection of product performance of concrete arm used pump trucks, the high starting point should be adhered to. If high-value concrete upper arm pump truck is selected, the standard of its products must be improved. The quality of the main components of the product, both internal quality and external quality, should be adapted to the high value of the whole vehicle.

Power system

Concrete frame pump truck adopts the full hydraulic technology. So it is necessary to consider whether the hydraulic technology used is advanced or not, and how the quality of hydraulic components. Because its power comes from the engine, so besides engine performance and quality, the performance of automobile chassis, bearing capacity and quality should also be considered.

The operating system

The operation control system of commodity concrete arm pump is provided with manual, wired and wireless control modes. Wired control is convenient and flexible, wireless remote control can be operated remotely. Once the circuit fails, the manual operation mode can be adopted.

After-sales service

As a special vehicle, the concrete arm pump truck should be required for its safety, mechanical performance, after-sale service, and parts supply. Otherwise, once the accident occurs, it not only affects the construction schedule but also will produce the unimaginable consequence.

Our own number: 557

Sany 46 meters concrete pump, Isuzu chassis, RZ type, classical 5 booms, high working stability.

Manufacture Date is April of the year 2011 and pumping Volume is 124400cmb and Mileage is 35100km.

Comprehensive maintenance, direct to the construction site.

Overview of equipment:

Five-section RZ arm frame, the fabric is flexible.

X-shape outrigger, single side support, suitable for narrow site construction.

The fabric height of the three-axis chassis reaches 46 meters, and the chassis boom is configured with the best specifications.

Computer energy saving control, automatic power matching, the average energy saving is 20%.

The pump system is flexible to install, reducing the impact on the base frame and the wear of the concrete piston. reduce the impact on the base frame and the wear of the concrete piston.

The new control system is free to upgrade automatically.

The fault self-diagnosis system can automatically diagnose 150 faults and troubleshoot efficiently.

Intelligent boom system is easy to control, and can automatically pour for boom vertically or horizontally.

Safety precautions of Used Sany 46 Meters Concrete Pump

1. The supporting ground must be horizontal. Otherwise it is necessary to make a horizontal supporting surface.
2. The sany concrete pump for sale must be supported on a solid ground. If the maximum pressure of the supporting leg is greater than the allowable pressure on the ground, the supporting plate or auxiliary square shall be used to increase the supporting surface area.
3. When the Sany pump truck is supported near the pit or slope, sufficient safety spacing should be reserved.
4. When supporting, the whole machine should keep horizontal. The maximum horizontal Angle before and after the whole machine should not exceed 3 degrees.
5. When the legs are expanded or folded, the area in which they rotate is the danger zone. Individuals within the scope may be hurt.
6. When supporting, all legs must be extended to the specified position. (The supporting leg is aligned with the upper arrow on the ear, and the front supporting arm is aligned with the extension arm arrow on the front supporting leg) Otherwise there may be a danger of tilting.
7. The cantilever can be operated only when the supporting leg has been set up. The cantilever must be placed on the main support before the leg can be folded.
8. The cantilever must be closed immediately after a decrease in stability is detected. After removing disadvantageous factor, place them according to requirement afresh. The factors including rain, snow, and so on.

Our own number: 535

1. Re-manufactured Sany 45 meters concrete pump, Isuzu chassis, 4RZ boom ground jack is leg lifting. First-level standard maintenance. High working stability.
2. 20 hours pressurized with water and debugging, exempted from inspection in perfect condition. New tires, new paint, overall maintenance for engine and hopper, just change nozzle, glasses plates, cutting ring, piston replacement. debugging and rectification to good condition.
3. Sany Quality+ Sin Hanyo Re- manufacture It's more reliable than buying a second line brand new Sany pump concrete.

The glass plate is an important part of the Sany pump truck. Although its volume is small, its technical content and processing cost are very high. At present, glass plate can serve for about 30,000 cubic meters of commercial concrete pumping. In order to improve the service efficiency of the arm gantry pump truck, it is very important to take corresponding measures to improve its service life.

Working characteristics of glasses plate

The eyeglass plate is a part of the S-shaped Sany truck mounted concrete pump distribution valve, connecting to the commodity concrete conveying cylinder. Driven by the swinging oil cylinder, the moving part S pipe swings from one commodity concrete cylinder to the other commodity concrete cylinder. The cutting ring vibrates with the S-tube attached to the eyeglass plate. The quick swing of the cutting ring causes intense wear between the eyeglass plate and the pre-mixed concrete. It also bears the impact of cutting off the stones. It can be seen that the eyeglass plate mainly works at room temperature and bears the impact force, shear force and very strong friction.

The main failure modes of eyeglass plate are wear and fracture failure. The wear between the eyeglass plate and cutting ring is abrasive wear. First, the cutting ring and the hole Angle of the eyeglass plate are blunt, and a smaller circular surface wedge-shaped trace is formed. The wear gap increases with the increase of abrasive particle size. When the gap is large to a certain value, the construction will be affected by severe leakage of the slurry. With the increase of pump height, the impact shear of the eyeglass plate will increase, the wear will be more intense, and it is prone to fracture and collapse.

It can be concluded from the above analysis that the surface of the eyeglass plate should not only have high hardness and wear resistance but also have the certain toughness and high fracture resistance.

38 meter concrete pump truck is common in many construction sites. Before, the houses were transported by manpower. Now there are 38m concrete pump truck, which not only saves manpower, but also speeds up the construction progress. Today let me tell you something about the 38 meter concreting tools and equipment.

The 38-meter concrete pump truck integrates high reliability, economy, safety and durability. The chassis, power, electric control, hydraulic pressure and pumping system are reasonably matched. The supporting leg occupies a small space and the truck moves easily. It can automatically switch between high and low pressure and meet the demanding requirements of high-standard concrete long-distance transportation. Especially suitable for new type of rural construction, high-speed rail, girder field, bridge, tunnel, airport and port.

Performance features of 38m concrete pump truck:

1. Small size and good passability, suitable for small rural construction environment.
2. Self - contained arm frame, short auxiliary time
3. Do not need to set pipe line. It can use immediately with high labor efficiency
4. High degree of automation, which can be operated by one person. It is equipped with remote control and easy to operate.
5. Good maneuverability and high equipment utilization.
6. The fuselage design is dexterous, and the supporting legs cover a small area. The construction site moves easily.
7. The vehicle design integrates economy, reliability and safety durability.

Our company is a national high-tech enterprise integrating research, production, sales and service of concrete machinery. The main products include: medium and small size concrete pump truck, concrete mixing truck, concrete mixing station, concrete conveying pump, concrete hydraulic distributor and other equipment. Among them, the self-sold small and medium-sized concrete pump cars are deeply loved by both domestic and foreign users, and the sales volume of products is increasing year by year, breaking the long-term monopoly of foreign brands and  changing the industrial competition pattern. It is no exaggeration to say that our company has become the pioneer of reform and innovation in the small concrete pump industry.

Let me introduce you zoomlion ZLJ5430THBB 52x-6rz concrete pump truck, a 52 meter concrete pump truck.

Machine performance of 52 meter Concrete Pump Truck

 The concrete pump chassis of zoomlion ZLJ5430THBB 52x-6rz adopts noble German Benz chassis.

 Intelligent and safe distribution control: set up a global benchmark for intelligent control of long-arm pump truck.

 Based on the top K - CIFA tronic ® intelligent control technology, it is developed in line with China's actual use habits and working condition.

 Intelligent and safe distribution control.

Arm top of 52 meter Concrete Pump Truck

Arm top is composed of arm frame, rotary table, rotary mechanism, underframe and supporting leg.

 Large distribution range: the arm frame is a 6-section RZ arm frame with a maximum radius of 48m and a maximum height of 52m.

 X leg structure is adopted, which greatly expands the performance of the pump truck in the construction site.

 MBIT multi-arm intelligent coordination technology: to solve the problems such as the uncoordinated action of multi-arm frame and rotary motion, intelligent control is adopted to allocate the hydraulic oil flow. It realizes the synchronous coordination of multi - node arm, reduces the vibration and impact when the arm frame works, and makes the operation more simple and convenient.

 Intelligent buffer technology of arm frame rotation

 Flexible control is adopted to start, rotate and stop the arm frame, which can slow down the impact vibration when the arm frame and rotary start and stop, making the whole machine more stable, reliable and safe.

 Good stability: it adopts the rotary reducer and slewing support with world advanced technology. The electro-hydraulic proportional reversing control valve can make the rotation of the cloth arm and stretch more smoothly.

The comprehensive energy consumption of the pumping hydraulic system of the upgraded 56 meter concrete pump truck decreased by 4% year on year. Pumping control system efficiency increased by 5% ~ 8%. The vibration damping system of the arm frame reduces the vibration amplitude of the end of the arm frame by more than 0.4m. The stability error of anti - dumping system is less than 10%. The failure rate was reduced by nearly 50%. In addition, the updated product is equipped with material adaptability technology, which can effectively reduce the blocking rate of 65%.

In terms of product quality, the design of the structure parts such as the arm frame and the base frame supporting leg is optimized in accordance with the anti-fatigue standard of welding seams. The fatigue test life of the structure parts can reach 400,000 cubic meters without cracking. It is in the leading position in the industry. In order to reduce weld cylinder oil leakage rate of 50% and reduce the failure rate of pump delivery cylinder and swing cylinder by nearly half. The project team of the branch and Tele hydraulic research and development department set up a joint team. It optimizes the process, design and quality and greatly reduces the oil leakage rate of weld line. sharply lower oil cylinder welding seam permeability rate. In the aspect of manufacturing refinement, the product focuses on improving the appearance. Through the design of coating system and partial repair technology of the whole vehicle, the gloss of the whole vehicle is greatly improved. The aging resistance of the coating is improved, without rust, shedding or discoloration for two years. The designers also completed more than 10 refined design work, such as the optimal layout of the vacuum gauge.

In terms of intelligent technology, this product realizes the integration of products and "Internet +". It can diagnose faults remotely through the Internet, has the function of starting up and self-inspection. The diagnosis results are automatically pushed to the information platform of branch company. It can realize the connectivity of equipment and equipment, equipment and machine owner, and equipment and enterprise platform. The product can remember the historical working condition data and automatically match the best working mode. Based on 3G/4G technology, the product can realize remote upgrade of equipment control system, monitor and analyze the core data. In this way, it can improve the management level of concrete machinery products for customers.

Our own number: 535

1. Re-manufactured Sany 45 meters concrete pump, Isuzu chassis, 4RZ boom ground jack is leg lifting. First-level standard maintenance. High working stability.
2. 20 hours pressurized with water and debugging, exempted from inspection in perfect condition. New tires, new paint, overall maintenance for engine and hopper, just change nozzle, glasses plates, cutting ring, piston replacement. debugging and rectification to good condition.
3. Sany Quality+ Sin Hanyo Re- manufacture It's more reliable than buying a second line brand new sany concrete pump truck.

The glass plate is an important part of the sany boom pump truck. Although its volume is small, its technical content and processing cost are very high. At present, glass plate can serve for about 30,000 cubic meters of commercial concrete pumping. In order to improve the service efficiency of the arm gantry pump truck, it is very important to take corresponding measures to improve its service life.

Working characteristics of glasses plate

The eyeglass plate is a part of the S-shaped Sany truck mounted concrete pump distribution valve, connecting to the commodity concrete conveying cylinder. Driven by the swinging oil cylinder, the moving part S pipe swings from one commodity concrete cylinder to the other commodity concrete cylinder. The cutting ring vibrates with the S-tube attached to the eyeglass plate. The quick swing of the cutting ring causes intense wear between the eyeglass plate and the pre-mixed concrete. It also bears the impact of cutting off the stones. It can be seen that the eyeglass plate mainly works at room temperature and bears the impact force, shear force and very strong friction.

The main failure modes of eyeglass plate are wear and fracture failure. The wear between the eyeglass plate and cutting ring is abrasive wear. First, the cutting ring and the hole Angle of the eyeglass plate are blunt, and a smaller circular surface wedge-shaped trace is formed. The wear gap increases with the increase of abrasive particle size. When the gap is large to a certain value, the construction will be affected by severe leakage of the slurry. With the increase of pump height, the impact shear of the eyeglass plate will increase, the wear will be more intense, and it is prone to fracture and collapse.

It can be concluded from the above analysis that the surface of the eyeglass plate should not only have high hardness and wear resistance but also have the certain toughness and high fracture resistance.

Define of 6 Section Boom Concrete Pump Truck

The six section pump truck, as the name implies, is a product type of the pump truck. With the help of six steel arms, it creatively USES bionics technology to integrate the mechanism of human hand movement and insect foot movement into the design of concrete pump truck pump frame. It combines finite element, dynamic simulation and other advanced design methods.

Advantage of 6 Section Boom Concrete Pump Truck

The six section technology greatly improves the utilization rate and flexibility of the arms frame. Compared with the five section boom, under the same length, the effective placing height is increased by 15%, and the effective placing range is increased by 20%. Meanwhile, based on the bionics design, the initial boom is long and end boom is short. The opening space is smaller, and the booms frame is more flexible. For example: At the same height of 50M, the real casting height of six section boom is more than 4M higher than that of five section boom. the 50M six booms =54M five booms. The pump truck has a higher cost performance.

1. Structure

The pump truck adopts three-level telescopic X leg, with innovative use of sprocket + tied oil cylinder of the supporting leg drive mode. It solved the X - type leg three - level stretching technical problem. By adopting the structure of six arms, the effective height of placing can be increased. Equipped with the function of unilateral support, it can satisfy different requirements from the construction site.

2. Pumping of hydraulic pressure

The pump truck adopts the super-large square volume pumping system, and the maximum theoretical square volume can reach 200 square meters/h. The pump square volume can reach 140 square meters/h even if it adopts high pressure. This 200/140 pump unit is configured as the highest level of pump square volume of domestic pump trucks. It adopts full-automatic high-low voltage switching technology, which enables the operation of high-low voltage switching to be completed as soon as the electric control button is pressed gently. There is no need to dismantle the pipe. It is without any leakage. And the blocked pipe can be removed quickly. What’s more, the use of the latest quick change pump oil cylinder, can greatly save the time of replacing concrete piston.

3. Electronic control

For the first time, it adopts a duplex remote control with feedback display. The remote control can display a lot of pump working data in real time screen. After combining the functions of the remote control and electric high and low voltage, the machine operator can clearly see the working status. It is more convenient for the operators to timely understand the operating parameters of the pump truck, and to better complete various tasks.

When selecting a concrete pump truck, we think about our authentic development needs. The longer the dimension of the concrete pump truck boom,the longer distance and the higher peak the material can be transported to. However, if it is used for concrete construction in some narrow building site, the long boom can also not be a right thing. The long arm will not only cause value waste, but additionally make the concrete pump truck unable to be deployed in such a construction site. Therefore, in the true manufacturing process, we should consider our constructing conditions, practicality, economy, safety, maintainability, In different respects, pick out a pump truck with the appropriate concrete pump truck dimensions. We must pick out concrete pump in accordance to the local establishing and therental market conditions. Teila supplies pump trucks with a range of boom sections, consisting of four sections, 5 sections and 6 sections.

Our own number: 723

1. Re-manufactured Putzmeister 42meters concrete pump, Volvo chassis, 4RZ boom form with x-leg. First-level standard maintenance. High working stability.
2. Approximate to New putzmeister used pumpsstandard.

Safety issues should be paid attention to in the construction of putzmeister used putzmeister pump

• Keep the water tank full of clean water, and check and deal with it in time when finding the water quality is cloudy and there are many sand grains.
• Bolts of the putzmeister 42mshall be fastened, pipe joints shall be tightly sealed, and protective devices shall be complete and reliable.
• The control, high-speed handle, handwheel, control lever and cock shall be in the correct position. The hydraulic system should be normal and free of leakage.
• When the pumping system is under pressure, it shall not open any delivery pipe or hydraulic pipe. The safety valve of the hydraulic system shall not be adjusted arbitrarily, and the accumulator can only be filled with nitrogen.
• After the operation of concrete tow pumps, all the commercial concrete in the hopper and pipeline must be exported, and then the putzmeister concrete pump truck, hopper and pipes shall be cleaned. When rinsing the pipe with compressed air, no one can stand within 10 meters in front of the outlet end of the pipe, and the foam rubber and sand particles rushed out should be collected by metal net basket.
• It is strictly forbidden to flush the pipe of the placing boom with compressed air. The folding and shrinking of the placing boom should be done in order.

Since Hunan Teila Heavy Industry Machinery Service Co., Ltd. was established, Teila is always committed to concrete pumps. Our main products include truck mounted pumps, trailer pumps, line pumps, mixer trucks and so on. The brands involved are well-known top brands both in domestic and overseas. Such as Sany, Zoomlion, Putzmeister and Schwing and so on. Each series contains new concrete pump, used concrete pump, refurbished concrete pump, and concrete pump spare parts. So Teila target customers are very focused and specific.

The concrete pump is mainly used for the transportation of concrete in the construction of urban construction, residential area, sports venues, overpass, airport, railway, etc. As long as there is demand for these mentioned four categories of products, Teila can satisfy the needs of customers from any dimension. From maintenance cost, quality standard, service efficiency integrated into a complete value chain based on customer requirements.

The structure and characteristics of Teila concrete pumps are summarized as follows:

Firstly, all new concrete pumps are in stock. Teila is a factory, having maintenance &  refurbishing workshops, and excellent engineering team in Xiangtan, Hunan, China.

Secondly, for used concrete line pump truck for sale, engineers have a strict review mechanism for the source and control of the equipment, checking over 500 items and fill in the first inspection list. Equipment that meets to Teila review standard can enter the factory area for maintenance. Teila used concrete pumps have the characteristics of low risk, small investment, and high returns. Zero failure before leaving the factory!

Thirdly, for refurbished concrete pumps, Teila has advanced and exquisite maintenance and refurbishing technology which leads the industry. Teila refurbishing has introduced the industry-leading standard system of "one, two, three, four and five level". Strict maintenance and inspection according to standard procedures, implement the process operation, standardize management, customers are assured to purchase and use it conveniently.

Fourthly, from purchase to delivery one-stop services and there is no worry from cost to after-sale service.