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Technical Characteristics of MFL101 Tank Floor MFL Scanner

Unique full modular structure, from the main body of the computer mechanism the handle of MFL101 Tank mfl tank floor scanner can be quickly folded, disassembled. It is easy to transport and access manholes. With humanized operation design, the height of armrest and adjustable angle, suitable for different operators. Precise signal conditioning circuit. The four-layer PCB with mixed power excellent performance. data word signal processing system, super computing power, advanced evaluation algorithm.

High-performance touch industrial tablet. The operation is very convenient does not require a keyboard and mouse. Unique probe design. It can pick up the magnetic flux leakage signal to overcome the unwanted signal caused by the eddy current effect. The number of physical channels is up to 32. High-performance lithium battery pack, which is at least 50% lighter than the equivalent capacity lead-acid battery Software design that can be operated efficiently.

All scan parameter settings graphical, intuitive, and easy to use, dramatically increasing the speed of operation and avoiding errors. The magnetization is quickly adjustable. By adjusting the ground clearance the magnetic pole, the magnetization of the detection target plate can be quickly changed to meet the requirements of detecting the thickness and minimize the gravity of the instrument and the bottom plate. This design allows the instrument to adapt to a wide range of floor thicknesses and reduce operator effort, increasing battery life.

Different degrees of non destructive testing machine are represented by non-color blocks. Online analysis of corrosion degree and position, position coordinates can be displayed in a table or on a scan.

MFL101 Tank Floor Scanner Performance Parameters Host:

Industrial tablet computer interface:

Chinese Working principle: Magnetic flux leakage method:

NdFeB permanent magnet Channel number: 32

Scan width: 260mm

Drive mode: DC brushless motor, worm gear reducer, The motor can be raised.

Convert manual and electric drives at any time.

Detection speed: 0 m / s~0.7m /s step-less adjustable

Detection thickness: 8-20mm Penetration coating: non-magnetic

Penetration thickness: <4mm

Sensitivity: can be set (8-12mm thick 20 % material loss of the bottom plate, 40% material loss of the 12-20mm thick bottom plate

Data storage: local hard disk storage, USB disk dumping

Real-time analysis: Yes

Offline software

Battery specification: 14V40AH

Detection picture

The system is suitable for the automatic detection of various internal and external defects of steel pipes. The principle of ultrasonic flaw detection is that after the ultrasonic wave is coupled into the steel pipe through water, the incident propagation will cause ultrasonic reflection when there is a defect in the pipe. The ultrasonic instrument will alarm the ultrasonic reflected signal after realizing the signal to realize the automatic detection of the defect; Transmission ultrasonic pipe testing equipment is currently the advanced detection equipment in China.

Wireless Transmission Pipe Ultrasonic Flaw Detector Introduction

Rotating probe configuration

1.Probe configuration on the spindle section 1

A total of 3 probe adjustment frames are placed on section 1 at 120°apart.  Each of the adjustment frames is equipped with a 2-channel combined ultrasonic line focusing longitudinal probe to detect longitudinal defects of the steel tube in a clockwise direction.

Detection of defects: Vertical and vertical defects in the steel pipe are detected in a clockwise direction.

Center frequency: 5.0MHz±10%

Coupling method: water immersion method

Quantity: 3 sets of probes, each consisting of 2 wafers. These 3 sets of probes are evenly distributed in the circumferential direction of the workpiece, spaced 120° apart, on the same section. A total of 6 channels of water immersion probes.

2.Probe configuration on the main shaft section2

A total 3 probe adjustment frames are placed on section2, separated by120°, and a 2-channel combined ultrasonic line focusing longitudinal probe is arranged on each adjustment frame to detect longitudinal defects of the steel pipe counterclockwise.

Detection of defects: counter-clockwise detection of longitudinal defects inside and outside the steel pipe.

the center frequency: 5.0MHz ± 10%

coupling method: water immersion method

Quantity: 3 sets of probes, each consisting of 2 wafers. These 2 sets of probes are evenly distributed in the circumferential direction of the workpiece, spaced 120° apart, on the same section. A total of 6 channels of water immersion probes.

Defect detection standard of Non Destructive Testing Equipment

Inspection of Longitudinal and Transverse Defects in Ultrasound Steel Pipe: GB/T5777-2008 L2(C5) Standard

Wireless Transmission Pipe Ultrasonic Flaw Detector Performance

We are one of the leading ultrasonic flaw detector manufacturers, RFQ today!

Automatic EDM equipment is the ideal equipment for processing artificial defects of pipe rod standards in non-destructive testing work. The flaw detector has the characteristics of simple operation, safety and reliability, high production precision, fast processing speed, and convenient carrying by ultrasonic flaw detection. It can process artificial defects on non-ferrous metals and ferrous metal tubes and bar standards. Hardness sorting can process longitudinal, transverse, and oblique rectangular groove injuries on the inner and outer surfaces of the tube and rod. The core part of the ndt equipment adopts advanced digital processing technology and system integration technology. With modern advanced digital control and servo technology, the injury process is fully automated, with high processing precision, fast speed, easy operation and performance at the international advanced level. The entire instrument is portable and easy to carry and has low requirements for the environment of steel pipe scratching.

How electronic fence works

After the pulse generator (main unit) is energized, the transmitting port sends a pulse voltage to the front fence. The time interval is about 1.5 seconds, and the pulse stays on the fence for about 0.1 second. After the loop is formed on the front fence, the pulse is returned to the host for reception. Port, this port receives the feedback pulse signal; the host also detects the resistance between the two transmitters. If the front fence is broken and the circuit is broken or shorted, the receiving port of the pulse host can not receive the pulse signal or the resistance between the two transmitters is too small, the host will issue an alarm.

Fence alarm

Through the working principle of the electronic fence, no matter what voltage working state the pulse host is in, when the fence is damaged, the receiving port can not receive the pulse signal, the pulse host will alarm; similarly, when the two electronic cables are short-circuited When the resistance is very small, the pulse master will also alarm.

We are one of the leading non destructive testing equipment manufacturers, RFQ today!