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Yacht Model Making Case Study

Project name:Yacht model

Material: ABS engineering plastics

Process: CNC machining

Post treatment: Painting, plating

Qty: 1 set

Advantages: high precision, fast speed and high processing efficiency

Production cycle: 15 days

 

Project requirements:

  1. Precise proportion: The yacht model is made in 1:40 scale

2, perfect assembly, fine surface treatment, smooth lines of finished products and even colors

 

Project Background

The birth of a yacht begins with a drawing. After a rigorous review, the model of the yacht is produced. This is the conceptual model of the yacht. The customer can easily make the appearance review by making the yacht model.

 

Project pre-stage analysis:

After receiving the design drawings sent by the customer, the production department holds a preliminary analysis meeting, and through the cooperation of various departments, detailed analysis of each problem that the product needs to pay attention to.

 

Process and material selection:

The hull and superstructure are mostly made of ABS engineering plastics as raw materials, and some small parts are made of metal stainless steel. Most of the manufacturing processes are done by ABS CNC machining. After processing, the model needs to be post-treated by grinding, painting, electroplating, etc. to enhance the appearance of the model.

 

Production process:

  1. Disassemble and check the overall matching degree of the components: Combine with the CNC machining process, split the model to ensure that the components of each level can be processed; with the help of the software, the pre-analyst optimizes the assembly of the drawings and verifies the feasibility of the drawings. .

 

Disassemble and check the overall matching degree of the components

 

  1. Programming on the machine: After preliminary analysis, programmed on the machine. In order to ensure that all parts can be finely processed, we carry out precision abs plastic machiningthrough the industry-leading CNC processing equipment to ensure the high precision of the product.

 

Programming on the machine

 

  1. After the machining is completed, the rough assembly is carried out: After the cnc model makingis completed, the parts are rough-assembled and necessaryly polished to ensure that the products are assembled correctly before painting.

 

rough assembly

 

  1. Fine post-processing: according to the customer's specified requirements, the finished parts are polished, painted, electroplated and other post-treatment processes.

 

Finely polished by hand

 

Finely polished by hand

 

paint

 

Paint

 

Fine post-processing

 

  1. Strict quality inspection: Each component is inspected by the project manager and transferred to the quality inspection department who checks again to ensure that the product has no any quality problems.

 

Strict quality inspection

 

Strict quality inspection

 

Strict quality inspection

 

  1. Beautiful finished products

 

Beautiful finished products

 

Duch Group can provide customers with CNC processing, 3D printing, product appearance processing (grinding, polishing, vacuun casting, spraying, silk screen, pad printing, electroplating, laser engraving, wire drawing, etc.) small batch personalized product customization, mass production and other services, which can help customers quickly verify the appearance of the product, help customers achieve high-quality sample manufacturing and rapid manufacturing. If you have the above needs, please contact us!

HASCO is a leading European manufacturing company for moulding services and moulds, and is considered to be the standard maker for European moulds. The company recently developed a Quick-Change Mold System. This enables injection moulding manufacturers to quickly and effectively replace their moulds to reduce the time and cost of resetting their machines. Mould printed by Stratasys 3D Printer makes the whole process cheaper. It can make cnc prototyping china samples faster and cheaper, or make small batch production with reasonable cost.

 

Duch Group provide customers with competitive solutions such as rapid prototype, mass production, small batch production, 3D printing, mold making, and injection molding. With more than 20 years of extensive production experience in the rapid prototyping china industry, it is the world's largest rapid prototyping service company.

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Small batch production is the center and future of production. Industrial planning always plays an important role in the whole situation. Small batch manufacturing is the epitome of modern manufacturing technology. Small batch manufacturing not only plays a very important role in product planning decomposition, but also is a powerful tool for product information security and market promotion.

 

With the increasingly fierce competition in the social market and the expansion of industrial planning, all industries attach importance to industrial planning and the production of manual models. The development quality and practical role of products need to be verified by companies. Small batch hand model industry has gradually separated from the process of industrial planning, and become a relatively independent industry. With the vigorous development, many professional small batch production companies have emerged. Large planning companies and industrial planning companies have established their own small batch processing offices.

 

Small batch production of hand panels solves the problem of multiple exhibitions

 

The products produced need a small batch trial production, so that more products can participate in the exhibition. Sometimes, there will be many places in the world, each place needs a set of hand board model, so small batch rapid production can solve these problems.

 

There are many ways to process the hand-board model, usually according to the customer's 3D drawings. Computer Gong carving is the most commonly used processing method, followed by SLA laser rapid prototyping, which requires small batch processing to produce more products to participate in the exhibition. In some cases, there will be many exhibitions around the world, such as Shanghai, Hong Kong and Shenzhen. These are just exhibitions in China. If there are other places in the world, such as American International Exhibition, European Exposition. All of these require a set of hand-drawn samples, so small batch production can solve these problems.

 

In order to improve the competitive advantage of product development as we all know. But in many cases, we need to save time,which means saving the product development cycle, and strive for listing as soon as possible. Saving time is saving cost. When we make ABS hand boards, the average time is 3 to 5 days.

 

How to use the best method to produce high quality hand-plate model and save time and cost is an important sign to test the scale of hand-held factory. We need to find a factory that can deliver the hand-board in time and make it completely according to the design requirements. Such a handboard factory can be based on the market and it will have its own survival rules.

 

HASCO is a leading European manufacturing company for moulding services and moulds, and is considered to be the standard maker for European moulds. The company recently developed a Quick-Change Mold System. This enables injection moulding manufacturers to quickly and effectively replace their moulds to reduce the time and cost of resetting their machines. Mould printed by Stratasys 3D Printer makes the whole process cheaper. It can make cnc prototyping china samples faster and cheaper, or make small batch production with reasonable cost.

Duch Group provide customers with competitive solutions such as rapid prototype, mass production, small batch production, 3D printing, mold making, and injection molding. With more than 20 years of extensive production experience in the rapid prototyping manufacturers china, it is the world's largest rapid prototyping service company.

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Fitness Equipment Case Study

Project Name:Fitness Equipment

Material:ABS

Technology:CNC Machine

Qty:one set

Customer:Australian design company

Advantage:High precision, fast speed and high processing efficiency

Manufacturing Time: 4-5 days

 

Project Requirements:

Bright color fitness equipment - with different weights

External surface-spray rubber soft touch paint increasing friction

 

Pre-project analysis:

After receiving the design drawings from customer, the production department held a preliminary analysis meeting. Including the pre-analyst, the managers of post-processing department, the spray department and the silk screen department. During this meeting, the various issues that the products need to pay attention to are analyzed in detail. After analysis, it was found that the product was the appearance model, the adhesion of the final product’s rubber paint should be considered.

 

Process and material selection:

This product's raw material is ABS, and we choose the CNC technology to finish this part.  After CNC processing, the model will be polished and painted, and finally a transparent rubber paint is sprayed on the surface.

 

Production process:

After the analysis and program process, the parts will be arranged CNC machined. In order to ensure all part’s high precision, we prefer the abs precision machining  through the industry-leading CNC equipment.

  1. Professional post-treatment, the post-treatment of the product focuses on the adhesion of the final product rubber paint. After CNC machining, and polished by our professional post-processing department, the part will be handed over to the spray dept. for painting process. The rubber paint is sprayed on the surface of the product in a matte or semi-matte state. It has a special soft touch and elasticity, friction resistance, impact resistance chemical resistance, good adhesion and durability. After spraying the rubber paint, the adhesion is good, the friction on the surface of the product is increased, and the part's appearance is more beautiful.

 

HASCO is a leading European manufacturing company for moulding services and moulds, and is considered to be the standard maker for European moulds. The company recently developed a Quick-Change Mold System. This enables injection moulding manufacturers to quickly and effectively replace their moulds to reduce the time and cost of resetting their machines. Mould printed by Stratasys 3D Printer makes the whole process cheaper. It can make cnc prototype china samples faster and cheaper, or make small batch production with reasonable cost.

 

Duch Group provide customers with competitive solutions such as rapid prototype, mass production, small batch production, 3D printing, mold making, and injection molding. With more than 20 years of extensive production experience in the rapid prototyping manufacturers china, it is the world's largest rapid prototyping service company.

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Description:

The air-blown microduct cable is ultra-lightweight and small in diameter and is designed for subway feeders or access networks. The air blown microduct fiber optic cable is blown into micro-channe by air blowing devices.

 

Since the air blown cable can be directly laid in the existing pipe, the laying cost of air blown cable is relatively low. It is convenient to replace the new type of optical microduct fiber in the future, keep leading in technology and constantly adapt to market needs.

 

Features:

Compared with other cable laying methods, the tension of the Air-blowing fiber cable during the laying process is relatively uniform and much smaller.

The Air-blowing cable laying process is simplified and fast.

The laying distance of Air blowing fiber cable is long, so that the cable with a long length can be used to reduce the number of joints and reduce the attenuation.

The Air blown cable can greatly reduce the number of manholes and hand holes on the pipeline.

There is less manpower used in Air blowing cable laying operations.

It is convenient to replace the new type of optical fiber in the future, keep leading in technology and constantly adapt to market needs.

 

Application:

FTTx

LAN communication FTTx

Suitable for air-blowing installation

       

Technical data

 

No. of cable

 

/

2-24

36

48

60

72

96

144

216

288

Fiber type

 

/

G.652D 

Central Strength Member

 

Material

 

mm

FRP

Diameter

(±0.05mm)

 

1.4

1.4

1.4

1.4

1.4

1.4

2.3

1.4

1.4

Additional Sheath

 

Material

 

 

MDPE

Size

(±0.05mm)

 

2.7

3.8

3.2

Loose Tube

 

Material

 

mm

PBT

Diameter

(±0.05mm)

 

1.4

Thickness

(±0.03mm)

 

0.15

MAX.NO./per

 

12

Filler Rope

 

Material

 

 

LDPE

Diameter

(±0.05mm)

 

1.3

NO.

 

4

3

2

1

Water Blocking Layer

 

Material

 

/

Water Blocking Yarn

 

Ripcord

 

Material

 

/

Kevlar

 

Outer Sheath

 

Material

 

mm

H DPE

Thickness

 

0.5(nominal)0.40(min.)

 

Colour

 

Black.

 

Cable Diameter(±0.2mm)

 

mm

5.0

5.0

5.5

5.5

5.5

6.5

8.5

8.5

9.8

Cable Wetght(±10.0kg/km)

 

kg/km

25

25

25

25

25

35

60

60

78

Attenuation coefficient

 

1310nm

 

dB/km

≤0.35

1550nm

 

≤0.21

MAX. Tensile Strength

 

N

500

500

500

500

500

1000

500

1000

MAX.Crush Resistance

 

N/

100mm

800

Min. bending radius

 

Without Tension

 

mm

10.0×Cable-φ

 

Under Maximum Tension

 

20.0×Cable-φ

 

Temperature range

(℃)

 

Installation

 

-10~+40

Transport&Storage

 

-40~+70

Operation

 

-40~+70

 

UnitekFiber Solution is a group company which engaged in R&D, manufacturing and marketing of fiber optical products and accessories.Providing professional products and services of fiber Indoor/outdoor cables, Fiber cable management, high density datacom cabling, Fiber optical connectivity and PLC splitter and so on .Our products and solutions are widely applied in 4G/5G, Data Center and Cloud Computing industry etc.

 

With more than 10 years experience and development, UnitekFiber Solution become the industry-leading fiber optic cable suppliers which supported the main domestic market in the South and a big occupation in overseas market.Our key value is offering the best quality and service to the customers around the world.

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We supply ODF fiber optc distribution cabinet. It is available for small capacity communication system and odf wall mount. Our ODF fiber distribution cabinet is with a ideal design for cable patching, fiber branching and splicing. The structure of the ODF cabinet is easonable and compact, harmonized with machine room.

 

Applications

* Local Area Network

* Wide Area Network

* CATV Network

* FTTX System

* Test Instruments

 

Features

1)metal material,, excellent appearance

2)Available for 4, 6, 8, 12,16,24,48 cores

3)Can be installed SC FC ST LC and other type adapter

4)Enough radius of curvature

5)Reasonable designing, good protection for pigtail

6)Easy to installation and maintenance

7)Configuration automatic braking devices

8)Dustproof type structure, flexible installation, easy to open and close

 

UnitekFiber Solution is a group company which engaged in R&D, manufacturing and marketing of fiber optical products and accessories.Providing professional products and services of fiber Indoor/outdoor cables, Fiber cable management, high density datacom cabling, Fiber optical connectivity and PLC splitter and so on .Our products and solutions are widely applied in 4G/5G, Data Center and Cloud Computing industry etc.

 

With more than 10 years experience and development, UnitekFiber Solution become the industry-leading fiber optic products manufacturers which supported the main domestic market in the South and a big occupation in overseas market.Our key value is offering the best quality and service to the customers around the world.

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Description

The 10 Gigabit SFP + optical transceiver is the latest pluggable optical module applied to 10Gbit / s Ethernet and 8.5Gbit / s Fibre Channel systems. The design purpose of this bidi optical transceiver module is to provide higher access density through smaller volume and lower cost, and ultimately increase user access capacity..

Features

Hot-pluggable SFP form factor

Support 9.95 to 11.3Gb/s bit rates

1270/1330nm WDM Bidirectional to 10/20/40/60km

1490/1550nm WDM Bidirectional to 80km

Simplex LC connector

2-wire DDM interface compliant with SFF 8472

Power Supply :+3.3V

Commercial Temperature Range: 0~70°C

Industrial Temperature Range: -40~+85°C (optional)

RoHS compliant

Application

10 Gigabit Ethernet over Cat 5 cable

High speed I/O for file severs

Gigabit Ethernet Fiber Channel

Switch to Switch interface

Switched backplane applications Router/Server interface

Other optical transmission systems

Technical Specifications:

 

PART NUMBER

FORM FACTOR

DATA RATE

WAVELENGTH

LASER

DISTANCE

MEDIUM

CONNECTOR

TEMPERATURE

UFSPP-10G-B10-23

SFP+

9.95~11.3G

TX1270/RX1330nm

DFB/PIN

10km

SMF

Simplex LC

0℃~70℃

UFSPP-10G-B20-32

SFP+

9.95~11.3G

TX1330/RX1270nm

DFB/PIN

20km

SMF

Simplex LC

0℃~70℃

UFSPP-10G-B40-23

SFP+

9.95~11.3G

TX1270/RX1330nm

DFB/PIN

40km

SMF

Simplex LC

0℃~70℃

UFSPP-10G-B60-32

SFP+

9.95~11.3G

TX1330/RX1270nm

DFB/APD

60km

SMF

Simplex LC

0℃~70℃

UFSPP-10G-B80-45

SFP+

9.95~11.3G

TX1490/RX1550nm

EML/APD

80km

SMF

Simplex LC

0℃~70℃

UFSPP-10G-B80-54

SFP+

9.95~11.3G

TX1550/RX1490nm

EML/APD

80km

SMF

Simplex LC

0℃~70℃

 

UnitekFiber Solution is a group company which engaged in R&D, manufacturing and marketing of fiber optical products and accessories.Providing professional products and services of fiber Indoor/outdoor cables, Fiber cable management, high density datacom cabling, Fiber optical connectivity and PLC splitter and so on .Our products and solutions are widely applied in 4G/5G, Data Center and Cloud Computing industry etc.

 

With more than 10 years experience and development, UnitekFiber Solution become the industry-leading fiber optic products manufacturers which supported the main domestic market in the South and a big occupation in overseas market.Our key value is offering the best quality and service to the customers around the world.

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Description

100G QSFP28 optical transceiver is suitable for 4x25GE access ports, providing four high-speed interconnect channels. Aach channel can achieve a maximum transmission rate of 40Gbps. Using QSFP28 optical transceiver can directly upgrade from 25G to 100G without 40G, which greatly simplifies the wiring system of the data center, reduces the cost of the wiring system and the cable density, and provides a more cost-effective solution for enterprises to upgrade Ethernet connections Program.

100G-QSFP28-SR4-Optical-Transceiver-100m-850nm-MPO-Connector-(1).jpg100G-QSFP28-SR4-Optical-Transceiver-100m-850nm-MPO-Connector-(2).jpg100G-QSFP28-SR4-Optical-Transceiver-100m-850nm-MPO-Connector-(3).jpg100G-QSFP28-SR4-Optical-Transceiver-100m-850nm-MPO-Connector-(4).jpg100G-QSFP28-SR4-Optical-Transceiver-100m-850nm-MPO-Connector-(5).jpg100G-QSFP28-SR4-Optical-Transceiver-100m-850nm-MPO-Connector-(6).jpg

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Features

Low Insertion LossHot-pluggable QSFP28 form factor

Support 103.125Gbps data rate

CAUI-4 electrical interface

I2C DDM interface

Compliant with 112g QSFP28 MSA

3.3V Power Supply

Temperature Range: 0~ 70°C

RoHS compliant

Application

Telecommunication

Data Communication

Storage Area Networks(SAN)

Supports SONET/SDH, Gigabit Ethernet, Fiber Chanel, Optical Supervisory Channel(OSC)

Ethernet switches

Routers

Firewalls and network interface cards and more

Technical Specifications:

PART NUMBER

FORM FACTOR

DATA RATE

WAVELENGTH

LASER

DISTANCE

MEDIUM

CONNECTOR

TEMPERATURE

UFQP28-100G-SR4

QSFP28

103G

850nm

VCSEL/PIN

100m

MMF

MPO

0℃~70℃

UFQP28-100G-LR4

QSFP28

103G

1310nm

DML/PIN

10km

SMF

Duplex LC

0℃~70℃

UFQP28-100G-LR4-A

QSFP28

112G

1310nm

EML/PIN

10km

SMF

Duplex LC

0℃~70℃

UFQP28-100G-LR4-B

QSFP28

112G

1310nm

DML/PIN

10km

SMF

Duplex LC

0℃~70℃

UFQP28-100G-CWDM4

QSFP28

103G

1310nm

DML/PIN

2km

SMF

Duplex LC

0℃~70℃

UFQP28-100G-PSM4

QSFP28

103G

1310nm

DML/PIN

500m

SMF

MPO

0℃~70℃

 

HUnitekFiber Solution is a group company which engaged in R&D, manufacturing and marketing of fiber optical products and accessories.Providing professional products and services of fiber Indoor/outdoor cables, Fiber cable management, high density datacom cabling, Fiber optical connectivity and PLC splitter and so on .Our products and solutions are widely applied in 4G/5G, Data Center and Cloud Computing industry etc.

 

With more than 10 years experience and development, UnitekFiber Solution become the industry-leading fiber optic accessories suppliers which supported the main domestic market in the South and a big occupation in overseas market.Our key value is offering the best quality and service to the customers around the world.

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100G Optical Transceiver

The Introduction of 100G Optical Transceiver

In recent years, with the rapid growth of user demand for 40G and 100G optical module transmission links, cloud computing, mobile broadband and IPTV users have increasingly demanded bandwidth. 40G links have been deployed for several years. Today, 40G optical transceivers are ubiquitous in data centers. In the past two years, 100G optical transceivers have developed rapidly in the data center market due to the development of the optical industry centered on "100G network deployment". The 100G optical module transceiver types currently on the market are: QSFP28 optical tranceiver, CFP optical tranceiver, CFP2 optical tranceiver, CFP4 optical tranceiver and CXP optical tranceiver. Here Unitekfiber is briefly introduce all these 100G Optical tranceivers.

CXP Optical Transceiver

CXP optical transceiver has a transmission rate of up to 12 x 10Gbps and supports hot swap. “C” stands for 12 in hexadecimal, “X” stands for 10Gbps transmission rate per channel, and “P” means pluggable devices that support hot plugging. CXP optical module transceivers are mainly targeted at the high-speed computer market, and are a supplement to CFP optical transceiver in Ethernet data centers. Technically, CXP optical module transceivers are used for short-distance data transmission with parallel multimode fibers.

 

100G CFP Optical Transceiver-

The CXP optical transceiver is 45mm long and 27mm wide, and is slightly larger than the XFP optical module. Built-in 12 transmission channels, each channel runs at 10Gb / s, the highest speed can reach 120G, which is mainly used to meet the high density requirements of data centers. It is usually used with parallel multi-mode fiber ribbons, and the transmission distance is up to 100 meters.

 

CFP / CFP2 / CFP4 Optical Transceiver

100G CFP Optical Transceiver-

100G CFP optical transceiver, known as 100G client module transceiver, is a form-factor pluggable module that supports hot swap. The first generation of 100G CFP series optical transceiver is CFP optical transceiver, which are very large. Then CFP2 and CFP4 optical module transceivers appeared,CFP series optical transceivers are getting smaller and smaller. The volume of CFP2 is half that of CFP, and the volume of CFP4 optical transceiver is half that of CFP2. The package size is the same as that of QSFP + optical transceiver. CFP series optical modules all meet the requirements of 40G and 100G network transmission.The compact size of CFP4 optical transceiver is more suitable for high-density 100G Ethernet and OTN single-mode applications.

 

100G QSFP28 Optical Transceiver

Similarly, as a small 100G optical transceiver, the QSFP28 optical transceiver has also received more and more attention. As the name implies, QSFP28 optical module transceivers have the same design concept as QSFP optical transceivers. The first generation QSFP optical transceiver is equipped with four Tx and Rx ports, and the rate between each channel is 10 Gbps. For the QSFP28 optical module transceiver, each channel of the QSFP optical transceiver can send and receive data up to 28 Gbps. Compared with the CFP4 optical module, the QSFP28 optical module is only smaller than the CFP4 optical module. Although the QSFP28 optical module has a density advantage over the CFP4 optical module, the higher maximum power consumption of the CFP4 optical module makes it advantageous for longer distance optical transmission.

We are so glad to support you and to establish a business cooperation with you. Please contact us at Email  sales@unitekfiber.com if you have any inquiry or need any fiber optical cable stock.

 

UnitekFiber Solution is a group company which engaged in R&D, manufacturing and marketing of fiber optical products and accessories.Providing professional products and services of fiber Indoor/outdoor cables, Fiber cable management, high density datacom cabling, Fiber optical connectivity and PLC splitter and so on .Our products and solutions are widely applied in 4G/5G, Data Center and Cloud Computing industry etc.

 

With more than 10 years experience and development, UnitekFiber Solution become the industry-leading fiber optic cable suppliers which supported the main domestic market in the South and a big occupation in overseas market.Our key value is offering the best quality and service to the customers around the world.

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GK-PSH Type Water Spray Dedusting Lime Slaker

GK-PSH Type Water Spray Dedusting Lime Slaker Model:

A type \C type\E type based on different lime slaker capacity

 

GK-PSH Type Water Spray Dedusting Lime Slaker Features:

It adopts natural water cycle to spray water mist to absorb the dust entrained in the hot vapor. The dust absorption rate is 100%.

The warm lime water from the precipitator is used to slake the CaO. No sewage discharge. Annual maintenance cost is less than RMB 100.

It is an essential and special lime slaking equipment with environmental protection for large-scale lime processing enterprises. As the lime slakers manufacturers, we have the best lime slaker system and the best product for sale, welcome to buy.

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Impact Crusher

 

The Application and Usage of Impact Crusher:

Impact crusher is suitable for materials whose compressive strength is under 350Mpa, and particle size is less than 500mm.

Impact rock crusher is widely used for sand and rock producing in the industries of roads, railways, reservoir, electricity power and building materials and so on.

 

The Advantages and Benefits of Impact Rock Crusher:

  1. Impact crusher is with unique simple structure, keyless connection.
  2. Impact crusher is with high-chromium plating hammer and special impact liner plate.
  3. Impact crusher is capable of highly efficient hard rock crushing while saving energy.
  4. The final product of impact crusher is cubic, and the discharge grain size is adjustable to simplify the crushing circuit.
  5. Easy maintenance, reliable performance.

Model

Specification
(mm)

Feed
opening
(mm)

The Maximum
Feeding Size
(mm)

Capacity
(t/h)

Power
(kw)

Total
weight
(t)

Overall
dimension
(L×W×H)
(mm)

PF-1007

Φ1000×700

400×730

300

30-70

4P   37-45

12

2330×1660×2300

PF-1010

Φ1000×1050

400×1080

350

50-90

4P   45-66

15

2370×1700×2390

PF-1210

Φ1250×1050

400×1080

350

70-130

6P   110

17.7

2680×2160×2800

PF-1214

Φ1250×1400

400×1430

350

100-180

6P   132

22.4

2650×2460×2800

PF-1315

Φ1320×1500

860×1520

500

130-250

6P   200

27

3180×2720×2620

PF-1320

Φ1300×2000

993×2000

500

165-320

6P   250

34

3220×3100×2620

PF-1520

Φ1500×2000

830×2040

700

300-550

4P   315-400

50.6

3959×3564×3330

PF-1820

Φ1800×2000

1260×2040

800

600-800

6P   630-710

83.21

4400×3866×4009

 

The impact crusher is widely used in various kinds of hard and brittle materials such as rock, abrasive, refractory, cement clinker, quartz stone, iron ore, concrete aggregate and others. It is especially suitable for building the architecture with sand or building the road with sand stone. The impact crusher has a simple structure, low price, smooth operation, high efficiency and energy saving. The impeller and the material in the vortex broken chamber greatly reduced the cost of the wear-out parts and the maintenance work. The impact crusher effectively solved the "iron pollution" in the crushing process of glass and other materials. It also solve the "card" problem in the process of the crushing of steel slag. The ingenious internal airflow’s self circulation eliminates the dust dispersion.  

 

The Factors Which Affect The Production Capacity

 

Generally speaking, there are many factors affecting the production capacity of the impact crusher. All in all, there are 5 factors. As following, the GUIKUANG machinery will describe these 5 factors and put forward the corresponding solutions.

 

  1. The hardness of the material: the harder, the more difficult to break up the material and the more serious to wear the equipment. It will slower the speed and lower the ability. So we need to pay attention to the selection of materials.

 

  1. The composition of the material: before entering the impact crusher, the more fine powder contained in the material, the more crushing. Because the fine powder is easy to adhere to the influence of transportation, the material with fine powder content should be screened in advance. That action will make the fine powder selected out from the material as much as possible so as to avoid the normal work of the impact crusher.

 

  1. The fineness of the material after crushing process of the impact crusher: the higher standard of the fineness, the smaller the material which is required to be crushed. That is to say, the weaker the crushing capacity. In this aspect, it all depends. There are no special requirements. Generally, we set the fineness of the material to medium and fine.

 

4.The viscosity of the material: the stronger the viscosity of the material, the easier to adhere. We can see that the material with large viscosity will adhere to the inner wall of the crushing chamber in the GUIKUANG impact crusher. If we don’t clean it in time, it will affect the working efficiency of the crusher, and may also affect the normal work. Therefore, when choosing materials, we must pay attention to the viscosity of materials to ensure the viscosity is not too strong.

 

  1. The humidity of the material: when the water content accounts large proportion in the material, the material is easy to adhere to the impact crusher, and it is easy to cause the clogging in the process of feeding the material. It will result in the reduction of the crushing capacity. To solve this problem, the humidity of the material should be strictly controlled when we choose the material. If the humidity of the selected material is too high, we can choose some way to reduce the percentage of it in the material by sunshine or air drying.

 

  1. The convenient maintenance of the impact crusher

 

The main problem which many customers are concerned about is the maintenance. GUIKUANG machinery manufacturers pay special attention to this kind of problem in the production of impact crusher. The impact crusher designed by us is mainly composed of the feeding port, the feeder, the overflow, the impeller, the crushing chamber, the counter attack board, the spindle, the frame, the motor and so on. It has the characteristics of reasonable structure and stable operation. If there is a failure in the operation, the customer can open the observation door to view the internal condition of the equipment and adjust the equipment parts. The technical personnel of our company will teach the customer the basic operation and maintenance skills.If there is a problem that you can't solve, welcome to call our company's after sale telephone. Because our factory equipment is lifelong warranty, we are very glad to serve you.

 

The operational principles of impact crusher

 

The materials are entered into an impact mill rock crusher by the feed hopper, and then they will be divided into two parts by the feeder. One part is entered into a high-speed rotating impeller from the middle of the feeder. The acceleration speed in the impeller can reach hundreds of times the acceleration of gravity, and then it is ejected from the three uniform flow passages at 60-70 meters per second. Firstly, a part of the material that falls from the feeder will be hit and broken, and then it impact on the material lining layer of the vortex branch together, bouncing off the material liner, impacting to the top slant of the vortex cavity, and changing its direction of motion, deflecting downward movement, and forming a continuous material curtain from impeller channel. Such a material is subjected to two or even multiple probability impact, attrition, grinding and crushing in the whirling cavity. The broken material is discharged from the lower discharge gate. The closed loop system is formed with the circular screening system and it. Generally, the material can be broken into 20 parts in three times cycles. During the whole process of crushing, the materials impact and break with each other. They won’t directly contact with the metal element. However, they will impact, rub and break with the material liner, which will reduce the pollution and prolong the wear time of the machine. The vortex flow the whirling chamber eliminates the dust pollution. The ingenious internal airflow’s self circulation inside the vortex flow eliminates the dust dispersion.  

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Mini Oil Refinery

Catalog of Mini mobile Oil Refinery

Mode

Capacity

(BPD)

Power

(Kw/d)

Fabrication Period

(month)

Area

(Acre)

Skid Number

Weight

(Ton)

MR2

200

75

4

1

4

50

MR5

500

100

4

1

4

80

 

Equipment for Mini Oil Refinery

Equipment for 500 bpd refinery

Quantity

Capacity

Units

Description

1

500

bpd

Crude Distillation Unit(CDU)

1

500

bpd

De-Salter

A gas plant will also be needed to capture and separate the gas products from the CDU but was not sized, nor priced. Upon completion of the oil refinery design, the size and oil refinery construction cost will be determined. Air Cooling is used in lieu of water cooling. Heat transfer oil and hot products are used in lieu of steam for reboiling and stripping. If client requests the use of cooling water and steam, the daily requirement will be provided with Schedule A process engineering design. Any changes by Client to feedstock and/or product slate will require the generation of a new technical proposal based upon updated feedstock or product slate. An actual feedstock assay will be required prior to commencement of construction.

Scope of Supply of Mini Oil Refinery

The Process Design Package shall consist of the process equipment that will include preliminary and final engineering/design; a petroleum refinery with necessary equipment; one-year supply of spare parts and a documentation package that can be used to apply for permits and for operations. 

We have used oil refinery for sale, if you want to know the mini crude price or mini crude oil refinery capital cost, please contact us.

PCC was established in 1993, and it’s a state owned company by Tianjin University which is ranking No.1 in chemical oil refinery engineering in China. PCC has a factory size of 145,064m2 and currently employs more than 350 people with various responsibilities in design and R&D, project management, engineering, procurement, and construction. A significant number of personnel also handle the commercial, financial, IT and administration of the Company. Read More

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Hydroskimming Refinery

Catalog of Hydroskimming Oil bpd Refinery

Mode

Capacity

(BPD)

Power

(Kw/d)

Fabrication Period

(month)

Area

(Acre)

Skid Number

Weight

(Ton)

MR150

15000

500

7

4

12

550

MR200

20000

650

7

5

14

700

MR250

25000

800

7

6

16

900

 

20,000 bpd   Hydrskimming Refinery

Generic Crude Oil Assay with API of 33.9°- CDU Yield

Product

Yield

20,000

bpd

Light Gasoline

2.63%

526

bpd

Light Naphtha

4.05%

810

bpd

Medium Naphtha

9.14%

1828

bpd

Heavy Naphtha

6.70%

1340

bpd

Light Kerosene

9.90%

1980

bpd

Heavy Kerosene

12.79%

2558

bpd

AGO

15.47%

3094

bpd

Atmos Residue

37.92%

7584

bpd

Total

100.00%

20,000

bpd

 

Know How and Technology of Hydroskimming Refinery

The modular oil refinery's core technology is based on the up to date internal technology from PCC. As we know internal's efficiency influence the unit size and energy consumption. We are the member of FRI(which is non-profit organization founded by most esteemed chemical company like Exxon Mobil, Shell, Dow, etc. And the most authoritative research group in internal field). Our newest patent packing Winpak is widely used in the oil and gas field and win very good reputation from our customers.

Jet guided trapezoidal floating valve(SGTV)

SGTV is high-performance float valve tray, researched and developed by Tianjin University, on the basis of absorbing the application of bar float valve, fixed tongue and guided sieve tray experience from domestic and overseas. (Patent no. 00204491.9). The valve plate shape is divided into two kinds of models A and B, absorbed the characteristics of the V type grid, changing the rectangular valve plate to trapezoid, making propelling action strengthened. Especially the B type float valve, not only opens holes on the side of the type A float valve, but also adds a hole in front of the body, plays a guide role in real, at the same time, strengthens the propelling action. On the structure, using gas circulation area adjustable floating valve structure overcomes the small operation flexibility of V- grid. Experimental research and practical application show that the SGTV greatly improves the performance of the plate.

Winpak packing

Through continuous improvement of traditional packing, PCC has a series of new high efficiency structured packings with independent intellectual property rights, the main product is Winpak series packing. Compared to the conventional plate corrugated packing with same surface area, our packing’s plate efficiency improves more than 25-50%, while pressure drop decreases. New packing has been applied in hundreds of towers in oil refining, petrochemical and other industries.

PCC was established in 1993, and it’s a state owned company by Tianjin University which is ranking No.1 in chemical refinery engineering in China. PCC has a factory size of 145,064m2 and currently employs more than 350 people with various responsibilities in design and R&D, project management, engineering, procurement, and construction. A significant number of personnel also handle the commercial, financial, IT and administration of the Company. Read More

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MODULAR REFINERY

PCC's Modular Refineries are designed and fabricated in our manufacturing base located in Tianjin, China. As the name implies, all equipment is constructed in modules that are designed to be transported quickly and easily anywhere in the world.

 

Depending on the refining capacity, Modular Refineries can be designed and constructed with the major part of the work accomplished in our factory in a controlled atmosphere. This greatly improves efficiency and keeps costs low. We do as much of the work in our factory as possible, controlling man hours and material costs through the immediate access afforded by our on-site engineering and design facilities. The costs mainly include cost of building a small oil refinery, cost of oil refinery plant and refinery cost. So we have to work out how much does an oil refinery cost. Then make further arrangements.

 

For the largest Modular Refineries some components (such as crude distillation columns) are too large to mount on skids and must be shipped separately. Before shipping and while still in our factory, we preassemble all of these components directly to the modularized process systems so field assembly is short and efficient.

 

PCC was established in 1993, and it’s a state owned company by Tianjin University which is ranking No.1 in chemical oil refinery engineering in China. PCC has a factory size of 145,064m2 and currently employs more than 350 people with various responsibilities in design and R&D, project management, engineering, procurement, and construction. A significant number of personnel also handle the commercial, financial, IT and administration of the Company. Read More

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LPG Plant

Application of LPG Plant

 

This lpg skid unit is applicable to wellhead associated gas pretreatment, including dehydration, hydrocarbon recovery, compression, storage transportation and pressure regulation project, meets the requirement of skid mounted vehicular design, manufacture, and simple, flexible loading and installation at the well site.

 

Process Routes and Solution of lpg gas plant 

According to the gas source and usages, we design to remove the heavy hydrocarbon in feed gas, produce LPG and stable light hydrocarbon, and make dry gas at the same time.

 

HSU -- Heavies Separation Unit

 

Heavies Separation Unit (HSU) is installed in conjunction with HRU. Once NGL has been removed from the natural gas stream, it must be fractioned into base components, which can be sold as C3 LPG and C4+ hydrocarbons products.

As the lpg recovery plant, if you want to know the detail lpg process, please contact us.

 

PCC was established in 1993, and it’s a state owned company by Tianjin University which is ranking No.1 in chemical oil refinery engineering in China. PCC has a factory size of 145,064m2 and currently employs more than 350 people with various responsibilities in design and R&D, project management, engineering, procurement, and construction. A significant number of personnel also handle the commercial, financial, IT and administration of the Company. Read More

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LPG Plant

Application of LPG Plant

 

This unit is applicable to wellhead associated gas pretreatment, including dehydration, hydrocarbon recovery, compression, storage transportation and pressure regulation project, meets the requirement of skid mounted vehicular design, manufacture, and simple, flexible loading and installation at the well site.

 

Process Routes and Solution of lng liquefaction plant

According to the gas source and usages, we design to remove the heavy hydrocarbon in feed gas, produce LPG and stable light hydrocarbon, and make dry gas at the same time.

 

 

HSU -- Heavies Separation Unit

 

Heavies Separation Unit (HSU) is installed in conjunction with HRU. Once NGL has been removed from the natural gas stream, it must be fractioned into base components, which can be sold as C3 LPG and C4+ hydrocarbons products. If you want to know the detail lng plant process, please contact us.

 

PCC was established in 1993, and it’s a state owned company by Tianjin University which is ranking No.1 in chemical refinery engineering in China. PCC has a factory size of 145,064m2 and currently employs more than 350 people with various responsibilities in design and R&D, project management, engineering, procurement, and construction. A significant number of personnel also handle the commercial, financial, IT and administration of the Company. Read More

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CNG Plant

CNG production process Unit

Rich methane gas meets with rich gas ethane reheated by cooling heat exchanger, this steam of gas flows through the CNG compressor to increase pressure to 25Mpag, CNG process can be obtained.

 

The compressor skid adopts motor drive, and an ASPRO piston dynamic balance less oil lubrication type compressor. The drive is completely explosion-proof motor, its security level is class 1. Motor is connected to the compressor by belt wheel, and by aligns laser alignment instrument. Natural gas is cooled by the interstage air coolers. Gas collected by the downtime interstage gas collecting device will directly enters to the compressor's input pore at the next start. What’s more, there’re interstage liquid-gas separators and last stage gas scrubbing device. At compressor downtime, these devices will bring the impurities within the system to the recovery tank by gas flow. All the automatic valve drive is driven by the natural gas in the recovery tank, an external air compressor is unnecessary. The whole compressor system is installed on a steel structure, the control panel is at the side.

The pressurized CNG is filled to gas tanker by gas filling column.

As the famous cng plant, if you have any question, please contact us.

 

PCC was established in 1993, and it’s a state owned company by Tianjin University which is ranking No.1 in chemical oil refinery engineering in China. PCC has a factory size of 145,064m2 and currently employs more than 350 people with various responsibilities in design and R&D, project management, engineering, procurement, and construction. A significant number of personnel also handle the commercial, financial, IT and administration of the Company. Read More

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MODULAR GAS PROCESSING

PCC has proven track record of providing comprehensive gas utilization solutions for onshore and offshore projects. Such solutions often ensure the implementation of innovative technologies packaged with global project management and execution expertise.

 

A natural gas processing plant is required for most gas streams that are produced from a gas well or an associated oil well. Natural gas in its raw form can contain water, NGL (Natural Gas Liquids), CO2 and H2S.

 

The natural gas from well heads usually requires processing to remove these contaminates from the gas stream. Gas streams from refinery or other processes require gas processing as well to remove liquids and condition the gas stream for its optimum purpose.

If you want to find the best natural gas processing plant design, please contact us.

 

PCC was established in 1993, and it’s a state owned company by Tianjin University which is ranking No.1 in chemical refinery engineering in China. PCC has a factory size of 145,064m2 and currently employs more than 350 people with various responsibilities in design and R&D, project management, engineering, procurement, and construction. A significant number of personnel also handle the commercial, financial, IT and administration of the Company. Read More

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Factory & Construction Site Turnstile Solution

The world is changing fast. Each day, hundreds of new factories are built for producing large quantities of commodities to meet the expanding international market, especially in Southeast Asia countries as they have more labor available. For effective enter and exit control, most factories turn to turnstile gates for help. Turnstile gates are born for security control as they can block the way by revolving arms or swinging doors. They will only unlock as people get their identification confirmed.

 

Safe and Efficient

 

Turnstile access control systems essentially increase building security. They only allow authorized personnel to enter the building and pose barriers to unauthorized entry. For some people with illegal intentions, such turnstiles as factory turnstiles have a certain visual deterrent effect.

 

Construction turnstiles used at the construction site can effectively enter and exit the site, because the entrant must present a document (whether it is a fob key, a pass or an ID card) to enter. Without turnstile gates, managers would have to manually check workers' credentials, which would take much longer than using construction site turnstiles. Therefore, by using construction turnstiles, efficient attendance management efficiency can be achieved.

 

Besides, ESD (electrostatic sensitive device) detectors can also be integrated into turnstile access control systems to meet the special needs of buildings such as electronics factories.

 

 

Factory & Construction Site Turnstile Solution

 

All for Security

A variety of turnstile gates can be applied to factories, workshops or construction sites for different levels of security needs, such as construction site turnstiles and industrial turnstiles. Full height turnstile gates integrated with biometric identification technology are highly recommended for the highest level of safety precaution. For the workshop entry, standard tripod turnstile, swing turnstile or flap turnstiles combined with other access control and management modules are sufficient for daily needs.

 

Factory & Construction Site Turnstile Solution

 

Customization is Not a Problem

 

Wherever you are, whatever you need, ZOJE will always provide you the best necessary security solutions for your factory or building site with its powerful customized factory and construction site turnstile gates.

 

Cabinet material, dimension, controller, motor as well as other components can be customized according to your detailed requirements.

 

ZOJE have established a long-term relationship with thousands of clients in different countries, most of them are located in Southeast Asia. We are looking forward to our cooperation in a win-win situation. We are doing our best to raise our profile around the world.

 

Based in Shenzhen, the innovation center of China, Hong Kong ZOJE Intelligent Technology Co., Ltd was established in 2012. We are access control security turnstile gate suppliers, specializing in turnstile gates technology and turnstile access control security systems ever since the very beginning.

 

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Global Precision Mould Material Conference

At present, China has become the world's largest mold manufacturing country. According to customs statistics, the total import and export volume of China's molds in 2017 was 7541.8243 million US dollars, an increase of 11.01% over the previous year. Among them, imports amounted to $205139.38, an increase of 2.43% over the previous year; exports amounted to $549,043.05, an increase of 14.61% over the previous year.

 

At the same time, with the output growth of new energy automobiles, household appliances, and other products, the demand for die steel is increasing. The growth of large-scale precision die also drives the demand for die steel and puts forward higher requirements for the quality, dimensional accuracy and stability of die steel.

 

 

In addition, the level of standard parts of die and mould is constantly improving, and its application is increasingly widespread, which puts forward higher requirements for product quality, variety specifications, and delivery cycle of the die and mould steel. As an important base of mould manufacturing in China, the output of mould increases year by year, the consumption of mould steel keeps rising, and the consumption of high-quality mould steel increases faster.

 

 

The 9th Global Precision Mould Conference on Material and Accessories Applications will be held accordingly. Combining the keynote report with the symposium, the conference will build an interactive service platform for global precision mould manufacturing enterprises, die steel manufacturing enterprises and die parts enterprises. It is hoped that die steel manufacturers will develop high-quality die steels with high precision, high toughness, and corrosion resistance according to the development trend of domestic die manufacturing enterprises and the market demand, so as to make the domestic die steels reach the advanced level of global precision mould as soon as possible.

 

HanKing Mould supports customized plastic molds, metal stamping molds, plastic parts processing, medical instrument parts mould, household appliance parts mould, auto parts mould, tableware mould etc. We are committed to contributing to the global precision mould industry. Contact us for professional customization according to different requirements.

 

HanKing Mould Enginering Ltd. started the business in the year of 1996 as a injection mold maker company in the line of mold making and injection molding in Longgang, Shenzhen, China. With continuous developments and progresses, we have become a professional Chinese plastic injection tooling company, offering custom plastic injection molding service, plastic molding manufacturing and other mould making services.

 

Following the concept of customer first, HanKing Mould dedicates to be a trustworthy tooling company by designing and manufacturing plastic injection molds, providing custom plastic molding china manufacturing and services according to every individual's requirements. Hanking's successes are ensured by our management capability, technical knowledge, advanced plastic tooling equipment and professional injection molding services. We are pursuing better quality and technical capability to meet the demands of increasing mold making markets.

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Fiber Optic Cable

UnitekFiber Solution is a group company which engaged in R&D, manufacturing and marketing of fiber optical products and accessories.Providing professional products and services of fiber Indoor/outdoor cables, Fiber cable management, high density datacom cabling, Fiber optical connectivity and PLC splitter and so on .Our products and solutions are widely applied in 4G/5G, Data Center and Cloud Computing industry etc.

 

With more than 10 years experience and development, UnitekFiber Solution become the industry-leading manufacturer which supported the main domestic market in the South and a big occupation in overseas market.Our key value is offering the best quality and service to the customers around the world.

 

UnitekFiber Production lines

 

Fiber optics supplier plant has passed SGS certifications and formed strict quality tracing system from income raw material checking to finished products. Each production part can be traced making sure 99.98% passed rate. The company adopts Six Sigma quality control system to control customer’s confidential documents and materials.

 

UnitekFiber Solution equips integrated production lines and system from optical cable manufacture to patchcord and high density assembles to cassette design. We have optical cable for sale, welcome to buy.

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