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Fitness Equipment Case Study

Project Name:Fitness Equipment

Material:ABS

Technology:CNC Machine

Qty:one set

Customer:Australian design company

Advantage:High precision, fast speed and high processing efficiency

Manufacturing Time: 4-5 days

 

Project Requirements:

Bright color fitness equipment - with different weights

External surface-spray rubber soft touch paint increasing friction

 

Pre-project analysis:

After receiving the design drawings from customer, the production department held a preliminary analysis meeting. Including the pre-analyst, the managers of post-processing department, the spray department and the silk screen department. During this meeting, the various issues that the products need to pay attention to are analyzed in detail. After analysis, it was found that the product was the appearance model, the adhesion of the final product’s rubber paint should be considered.

 

Process and material selection:

This product's raw material is ABS, and we choose the CNC technology to finish this part.  After CNC processing, the model will be polished and painted, and finally a transparent rubber paint is sprayed on the surface.

 

Production process:

After the analysis and program process, the parts will be arranged CNC machined. In order to ensure all part’s high precision, we prefer the abs precision machining  through the industry-leading CNC equipment.

  1. Professional post-treatment, the post-treatment of the product focuses on the adhesion of the final product rubber paint. After CNC machining, and polished by our professional post-processing department, the part will be handed over to the spray dept. for painting process. The rubber paint is sprayed on the surface of the product in a matte or semi-matte state. It has a special soft touch and elasticity, friction resistance, impact resistance chemical resistance, good adhesion and durability. After spraying the rubber paint, the adhesion is good, the friction on the surface of the product is increased, and the part's appearance is more beautiful.

 

HASCO is a leading European manufacturing company for moulding services and moulds, and is considered to be the standard maker for European moulds. The company recently developed a Quick-Change Mold System. This enables injection moulding manufacturers to quickly and effectively replace their moulds to reduce the time and cost of resetting their machines. Mould printed by Stratasys 3D Printer makes the whole process cheaper. It can make cnc prototype china samples faster and cheaper, or make small batch production with reasonable cost.

 

Duch Group provide customers with competitive solutions such as rapid prototype, mass production, small batch production, 3D printing, mold making, and injection molding. With more than 20 years of extensive production experience in the rapid prototyping manufacturers china, it is the world's largest rapid prototyping service company.

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Yacht Model Making Case Study

What is abs plastic machining  ?

Project name:Yacht model

Material: ABS engineering plastics

Process: CNC machining

Post treatment: Painting, plating

Qty: 1 set

Advantages: high precision, fast speed and high processing efficiency

Production cycle: 15 days

 

Project requirements:

  1. Precise proportion: The yacht model is made in 1:40 scale

2, perfect assembly, fine surface treatment, smooth lines of finished products and even colors

 

Project Background

The birth of a yacht begins with a drawing. After a rigorous review, the model of the yacht is produced. This is the conceptual model of the yacht. The customer can easily make the appearance review by making the yacht model.

 

Project pre-stage analysis:

After receiving the design drawings sent by the customer, the production department holds a preliminary analysis meeting, and through the cooperation of various departments, detailed analysis of each problem that the product needs to pay attention to.

 

Process and material selection:

The hull and superstructure are mostly made of ABS engineering plastics as raw materials, and some small parts are made of metal stainless steel. Most of the manufacturing processes are done by CNC machining. After processing, the model needs to be post-treated by grinding, painting, electroplating, etc. to enhance the appearance of the model.

 

Production process:

  1. Disassemble and check the overall matching degree of the components: Combine with the CNC machining process, split the model to ensure that the components of each level can be processed; with the help of the software, the pre-analyst optimizes the assembly of the drawings and verifies the feasibility of the drawings. .

 

  1. Programming on the machine: After preliminary analysis, programmed on the machine. In order to ensure that all parts can be finely processed, we carry out precision machining through the industry-leading CNC processing equipment to ensure the high precision of the product.

 

  1. After the machining is completed, the rough assembly is carried out: After the CNC machining is completed, the parts are rough-assembled and necessaryly polished to ensure that the products are assembled correctly before painting.

 

4.Fine post-processing: according to the customer's specified requirements, the finished parts are polished, painted, electroplated and other post-treatment processes.

 

  1. Strict quality inspection: Each component is inspected by the project manager and transferred to the quality inspection department who checks again to ensure that the product has no any quality problems.

 

  1. Beautiful finished products

 

Duch Group can provide customers with CNC processing, 3D printing, product appearance processing (grinding, polishing, vacuun casting, spraying, silk screen, pad printing, electroplating, laser engraving, wire drawing, etc.) small batch personalized product customization, mass production and other services, which can help customers quickly verify the appearance of the product, help customers achieve high-quality sample manufacturing and rapid manufacturing. If you have the above needs, please contact us!

 

Duch Group Provides customers with competitive solutions such as cnc prototype china, mass production, small batch production, 3D printing, mold making, and injection molding. With more than 20 years of extensive production experience in the rapid prototyping industry, it is the world's largest rapid prototyping service company.

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Fitness Equipment Case Study

Project Name:Fitness Equipment

Material:ABS

Technology:CNC Machine

Qty:one set

Customer:Australian design company

Advantage:High precision, fast speed and high processing efficiency

Manufacturing Time: 4-5 days

 

Project Requirements:

Bright color fitness equipment - with different weights

External surface-spray rubber soft touch paint increasing friction

 

Pre-project analysis:

After receiving the design drawings from customer, the production department held a preliminary analysis meeting. Including the pre-analyst, the managers of post-processing department, the spray department and the silk screen department. During this meeting, the various issues that the products need to pay attention to are analyzed in detail. After analysis, it was found that the product was the appearance model, the adhesion of the final product’s rubber paint should be considered.

 

Process and material selection:

This product's raw material is ABS, and we choose the CNC technology to finish this part.  After CNC processing, the model will be polished and painted, and finally a transparent rubber paint is sprayed on the surface.

 

Production process:

After the analysis and program process, the parts will be arranged CNC machined. In order to ensure all part’s high precision, we prefer the precision machining  through the industry-leading CNC equipment.

 

  1. Professional post-treatment, the post-treatment of the product focuses on the adhesion of the final product rubber paint. After CNC machining, and polished by our professional post-processing department, the part will be handed over to the spray dept. for painting process. The rubber paint is sprayed on the surface of the product in a matte or semi-matte state. It has a special soft touch and elasticity, friction resistance, impact resistance chemical resistance, good adhesion and durability. After spraying the rubber paint, the adhesion is good, the friction on the surface of the product is increased, and the part's appearance is more beautiful.

 

Duch Group Provides customers with competitive solutions such as rapid prototyping china, mass production, small batch production, 3D printing, mold making, and injection molding. With more than 20 years of extensive production experience in the rapid prototyping industry, it is one of the world's most professional abs precision machining manufacturers.

8466644269?profile=original8466644695?profile=original8466645068?profile=original

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Yacht Model Making Case Study

Yacht Model Making Case Study


Project name:Yacht model
Material: ABS engineering plastics
Process: CNC machining
Post treatment: Painting, plating
Qty: 1 set
Advantages: high precision, fast speed and high processing efficiency
Production cycle: 15 days

Project requirements:
1. Precise proportion: The yacht model is made in 1:40 scale
2, perfect assembly, fine surface treatment, smooth lines of finished products and even colors

Project Background
The birth of a yacht begins with a drawing. After a rigorous review, the model of the yacht is produced. This is the conceptual model of the yacht. The customer can easily make the appearance review by making the yacht model.

Project pre-stage analysis:
After receiving the design drawings sent by the customer, the production department holds a preliminary analysis meeting, and through the cooperation of various departments, detailed analysis of each problem that the product needs to pay attention to.

Process and material selection:
The hull and superstructure are mostly made of ABS engineering plastics as raw materials, and some small parts are made of metal stainless steel. Most of the manufacturing processes are done by cnc prototype china machine. After processing, the model needs to be post-treated by grinding, painting, electroplating, etc. to enhance the appearance of the model.

Production process:
1. Disassemble and check the overall matching degree of the components: Combine with the CNC machining process, split the model to ensure that the components of each level can be processed; with the help of the software, the pre-analyst optimizes the assembly of the drawings and verifies the feasibility of the drawings. .

Disassemble and check the overall matching degree of the components


2. Programming on the machine: After preliminary analysis, programmed on the machine. In order to ensure that all parts can be finely processed, we carry out precision machining through the industry-leading CNC processing equipment to ensure the high precision of the product.

Programming on the machine


3. After the machining is completed, the rough assembly is carried out: After the CNC machining is completed, the parts are rough-assembled and necessaryly polished to ensure that the products are assembled correctly before painting.

rough assembly


4. Fine post-processing: according to the customer's specified requirements, the finished parts are polished, painted, electroplated and other post-treatment processes.

Finely polished by hand

 

Finely polished by hand
 
paint
 
Paint
 
Fine post-processing


5. Strict quality inspection: Each component is inspected by the project manager and transferred to the quality inspection department who checks again to ensure that the product has no any quality problems.

Strict quality inspection
 
Strict quality inspection
 
Strict quality inspection


6. Beautiful finished products

Beautiful finished products


Duch Group can provide customers with CNC processing, abs plastic machining, product appearance processing (grinding, polishing, vacuun casting, spraying, silk screen, pad printing, electroplating, laser engraving, wire drawing, etc.) small batch personalized product customization, mass production and other services, which can help customers quickly verify the appearance of the product, help customers achieve high-quality sample manufacturing and rapid manufacturing. If you have the above needs, please contact us!

Read more…

Fitness Equipment Case Study

 
Project Name:Fitness Equipment
Material:ABS
Technology:CNC Machine
Qty:one set
Customer:Australian design company 
Advantage:High precision, fast speed and high processing efficiency 
Manufacturing Time: 4-5 days

f:id:duchgroup:20190810113616j:plain



Project Requirements:

  • Bright color fitness equipment - with different weights
  • External surface-spray rubber soft touch paint increasing friction


Pre-project analysis:
After receiving the design drawings from customer, the production department held a preliminary analysis meeting. Including the pre-analyst, the managers of post-processing department, the spray department and the silk screen department. During this meeting, the various issues that the products need to pay attention to are analyzed in detail. After analysis, it was found that the product was the appearance model, the adhesion of the final product’s rubber paint should be considered.

Process and material selection:
This product's raw material is ABS, and we choose the CNC technology to finish this part.  After CNC processing, the model will be polished and painted, and finally a transparent rubber paint is sprayed on the surface.

Production process:
After the analysis and program process, the parts will be arranged CNC machined. In order to ensure all part’s high precision, we prefer the abs precision machining  through the industry-leading CNC equipment. 

CNC Machining Process

 

CNC Finished Parts

  1. Professional post-treatment, the post-treatment of the product focuses on the adhesion of the final product rubber paint. After CNC machining, and polished by our professional post-processing department, the part will be handed over to the spray dept. for painting process. The rubber paint is sprayed on the surface of the product in a matte or semi-matte state. It has a special soft touch and elasticity, friction resistance, impact resistance chemical resistance, good adhesion and durability. After spraying the rubber paint, the adhesion is good, the friction on the surface of the product is increased, and the part's appearance is more beautiful.

Provide customers with competitive solutions such as rapid prototype, mass production, small batch production, 3D printing, mold making, and injection molding. With more than 20 years of extensive production experience in the rapid prototyping industry, it is the world's largest rapid prototyping services china company.

 

Read more…

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