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inspection (6)

Application of Ndt Inspection Equipment

Ndt inspection equipment is widely used in industry, such as aerospace, nuclear industry, weapon manufacturing, machinery industry, shipbuilding, petrochemical industry, railway and high-speed train, automobile, boiler and pressure vessel, special equipment, customs inspection, etc.

 

 

 

Many products need Ndt inspection equipment, especially X-ray nondestructive testing equipment. Usually, we can use X-ray for non-destructive testing of automobile parts, non-destructive testing of precision casting parts, non-destructive testing of alloy parts, non-destructive testing of cylinder head, slices, fan blades, ductile iron, compression parts, etc. X-ray can be used to detect on-line pore, inclusion, porosity and crack defects in various products. It improves yield and reduces defective products. X-ray nondestructive testing technology can be said to be widely used. The main characteristics of X-ray Ndt inspection equipment are: high resolution, high definition; small parts testing; highly integrated system, high cost performance; compact equipment, small area; high detection accuracy, small defects can be found; Higher detection image quality; Safety guarantee of equipment operation; With multi-purpose, it can customize fixture. Humanized software design, easy to operate; it is customized according to customer needs, providing solutions; all-network after-sales service platform; cloud platform, huge data, tracing the origin.

 

Nanjing BKN Automation System Co., Ltd.,is one of the best non destructive testing equipment manufacturers and non destructive testing equipment suppliers.Our products are widely used in aerospace, electricity, petroleum, natural gas, metallurgical machinery,eddy current testing and automotive industries and we have high proprietory intellectual property rights patent technology.

 

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Visual Inspection

With the combination of lighting, image and data processing, the automated visual inspection equipment can detect and monitor the production process and product appearance damage, which guarantees the high quality of products.Visual inspection has been wildly use in many fields such as automotive, low voltage electrical, hardware, precision electronics and other fields. With many years of experience and abundant professional knowledge, Yiheda can design a complete visual inspection solution based on your needs.

 

Visual inspect system is produced in industrial automation. In modern industrial automation production, automated inspection equipment involves a wide range of inspection, measurement and part identification applications, such as auto parts size inspection and automatic assembly integrity inspection, electronic assembly line component automatic positioning, beverage bottle cap printing quality inspection, bar code and character recognition on the product packaging. The common feature of this type of application is continuous mass production and high requirements for appearance quality. Usually this kind of work with high repetitiveness and intelligence can only be done by manual inspection. We often see hundreds or even thousands of inspection workers to perform this process behind the modern assembly line of some factories. While the factory adds huge labor costs and management costs, it still cannot guarantee 100% inspection pass rate, and today's competition between enterprises has not allowed even 0.1% defects. In some cases, such as accurate and rapid measurement of small size, shape matching, color recognition, etc., it is impossible to continuously and stably perform with the human eye, and other physical quantity sensors are also difficult to use. At this time, people began to consider to combine computer's rapidity, reliability, and reproducibility of the results with the highly intelligent and abstract capabilities of human vision, thus there is gradually forming a new discipline - Visual inspection.

 

Visual inspection is the science and technology that have research on using computers to simulate the macroscopic visual functions of living things. In layman's terms, it is to use machines instead of human eyes to make measurements and judgments. Firstly, the CCD camera is used to convert the ingested target into an image signal, which is transmitted to a dedicated image processing system, and converted into a digitized signal according to pixel distribution, brightness, color and the like; the image system performs various operations on these signals to extract the characteristics of the target, such as: area, length, quantity, position, etc.: Finally, it output results according to preset tolerances and other conditions, such as: size, angle, offset, number, pass/fail, presence/absence, etc. Visual inspection is characterized by automation, objectivity, and non-contact. Visual inspection emphasizes recognition and judgment, as well as reliability in an industrial field environment compared to image processing systems in general.

 

Visual inspection is a fairly new and rapidly developing field of research. From the 1950s, people began to study the statistical pattern recognition of two-dimensional images. In the 1960s, Roberts began research on 3D Visual inspection. In the middle of 1970s, MIT Artificial Intelligence Lab officially opened the "Visual inspection" course, and the research began to boom globally in the 1980s, Visual inspection has flourished, new concepts, new theories continue to emerge. Today, Visual inspection is still a very active area of research, with related disciplines include: image processing, computer graphics, pattern recognition, artificial intelligence, artificial neural networks, and more.

 

Yiheda automation, one of custom automation companies, specializes in designing and manufacturing the China automatic production line to customers. We welcome merchants from all over the world to cooperate with our factory for mutual benefit and win-win, and jointly create a better future.

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Visual Inspection

With the combination of lighting, image and data processing, the industrial automated visual inspection systems can detect and monitor the production process and product appearance damage, which guarantees the high quality of products. Automated vision inspection equipment has been wildly use in many fields such as automotive, low voltage electrical, hardware, precision electronics and other fields. With many years of experience and abundant professional knowledge, Yiheda can design a complete visual inspection solution based on your needs.

 

Visual inspect system is produced in industrial automation. In modern industrial automation production, automated visual inspection equipment involves a wide range of inspection, measurement and part identification applications, such as auto parts size inspection and automatic assembly integrity inspection, electronic assembly line component automatic positioning, beverage bottle cap printing quality inspection, bar code and character recognition on the product packaging. The common feature of this type of application is continuous mass production and high requirements for appearance quality. Usually this kind of work with high repetitiveness and intelligence can only be done by manual inspection. We often see hundreds or even thousands of automated inspection machines workers to perform this process behind the modern assembly line of some factories. While the factory adds huge labor costs and management costs, it still cannot guarantee 100% inspection pass rate, and today's competition between enterprises has not allowed even 0.1% defects. In some cases, such as accurate and rapid measurement of small size, shape matching, color recognition, etc., it is impossible to continuously and stably perform with the human eye, and other physical quantity sensors are also difficult to use. At this time, people began to consider to combine computer's rapidity, reliability, and reproducibility of the results with the highly intelligent and abstract capabilities of human vision, thus there is gradually forming a new discipline - Visual inspection.

 

Visual inspection is the science and technology that have research on using computers to simulate the macroscopic visual functions of living things. In layman's terms, automated inspection equipment is to use machines instead of human eyes to make measurements and judgments. Firstly, the CCD camera is used to convert the ingested target into an image signal, which is transmitted to a dedicated image processing system, and converted into a digitized signal according to pixel distribution, brightness, color and the like; the image system performs various operations on these signals to extract the characteristics of the target, such as: area, length, quantity, position, etc.: Finally, it output results according to preset tolerances and other conditions, such as: size, angle, offset, number, pass/fail, presence/absence, etc. Visual inspection is characterized by automation, objectivity, and non-contact. Visual inspection emphasizes recognition and judgment, as well as reliability in an industrial field environment compared to image processing systems in general.

 

Visual inspection is a fairly new and rapidly developing field of research. From the 1950s, people began to study the statistical pattern recognition of two-dimensional images. In the 1960s, Roberts began research on 3D Visual inspection. In the middle of 1970s, MIT Artificial Intelligence Lab officially opened the "Visual inspection" course, and the research began to boom globally in the 1980s, Visual inspection has flourished, new concepts, new theories continue to emerge. Today, Visual inspection is still a very active area of research, with related disciplines include: image processing, computer graphics, pattern recognition, artificial intelligence, artificial neural networks, and more.

 

Dongguan Yiheda Automation Co.,Ltd, established in 2010, is an expert custom automation company, specializes in designing and manufacturing the custom automation solution to customers. If you are looking for automatic production machines, just contact us!

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MFL-7389 Tube Magnetic Flux Leakage Detector

Tubing repair is an important measure to reduce the comprehensive cost of production in oil production plants to improve the quality of repairing tubing. It can ensure the quality of oil and water wells to prolong the inspection cycle, reduce the rework of operations and reduce operating costs.  

 

 

 

As an important process in the tubing repair test line, the flaw detection can accurately and effectively detect the defects in the manufacture and use of the inner and outer wall and the pipe body of the oil pipe to ensure the repair quality of the oil pipe.

 

 

 

Fundamental

 

 

When the detected tubing is saturated and magnetized, the magnetic field lines are distorted by the magnetic lines of force at the defect blocking defect, and a part of the magnetic lines leak out of the inner surface of the tube rod to form a leakage magnetic field, and the electromagnetic detecting method for detecting the leakage magnetic field by the detecting element is detected.  Magnetic flux leakage inspection.  

 

 

The mfl tube picked up by the probe from the defect is amplified and converted into a digital signal, and then visually reflected by the flaw detector to the display to display the defect signal from the flaw detector, and directly determine the defect type and size of the detected tube rod.

 

 

 

¢73 and ¢89mm tubing eccentric wear and corrosion pits are detected, automatic detection, automatic alarm, automatic identification, automatic alarm.

 

Our company's new MFI mfl tube inspection machine has high sensitivity to very small defects. It can effectively detect defects such as corrosion pits, eccentric wear on the inner wall of the tubing, thinning of tubing wall, etc.

 

 

 

Moreover, the testing speed is fast and pollution-free, and the detection is fully automated. The computer display screen is used to display the detection curve, automatic alarm, marking (defect of steel pipe), grading of tubing (grade I, II and scrap).

 

Nanjing BOKENA Automation System Co., Ltd., originated from the eddy current testing laboratory of the Nanjing University of Technology. It is one of the most professional ndt testing equipment suppliers in China. We sincerely invite and welcome people from all around the world to invest and create more values together.8466593670?profile=original

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Drill Pipe Magnetic Flux Leakage Detector MFL-308

Specifications: diameter Φ73 / Φ89 mm, length 9.6m or so

 

Detection speed: 6-20 m / min

 

Acceptance criteria: American Petroleum Institute API testing standards

 

 

 

The main detection principle of the MFI magnetic flux leakage pipeline inspection method is that the workpiece is magnetized (close to saturation) to have a certain magnetic flux density to generate a leakage magnetic field at the discontinuity, and the magnetic field sensor sends the output signal to the operational amplifier.

 

 

 

Due to the magnetic saturation state, the workpiece has a relatively high magnetic field strength and magnetic field density, and the magnetic lines of force are not limited so that the surface of the workpiece has a large magnetic leakage, which is favorable for on-site detection.

 

 

 

The magnetic sensitive sensor scans along the surface of the magnetized ferromagnetic material, pick up the defect leakage magnetic field and forms a defect electrical signal to achieve the purpose of finding the defect position and parameters.

 

 

 

Non-destructive mfl pipeline inspection technology is widely used in the detection of metal materials and the evaluation of related products due to its fast detection speed, high reliability and low surface cleanliness. Different from magnetic particle detection and detection, the signal in magnetic flux leakage detection is not displayed by magnetic powder, and it has no pollution to the environment: due to various sensitive components (such as Hall element and coil method), the detection result is directly output by electric signal, which is easy to connect with computer to realize digital Processing, so the detection results can be stored and reproduced, facilitating the analysis of the detection signal and the trend analysis of the detection results.

 

Drill Pipe Magnetic Flux Leakage Detector MFL-308 Performance

 

Drill pipe inspection method

Drill pipe straight ahead, test assembly

fixed

Detection range

F60-F168drill pipe

transport system speed

6-20m/min;variable frequency range

Testing methods

Automatic charging, Automatic testing,

Automatic sorting

The sensitivity of hole detection

F1.6mmthrough hole(calibrated by 8 holes)

 Accuracy of section area

measurement

2-4%

Position resolution accuracy

20mm

Non-detection zone

£100mm(drill pipe body)

False alarm rate

£0.5%

Remaining magnetism after

demagnetization

£10GS

The internal and external surface

coverage

100%

Equipment usage environment

Working temperature:40°-minus50 °;

Working humidity:0-95%;

 

Nanjing BOKENA Automation System Co., Ltd., originated from the eddy current testing laboratory of the Nanjing University of Technology. It is one of the most professional ndt testing equipment suppliers in China. We sincerely invite and welcome people from all around the world to invest and create more values together.8466591470?profile=original

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RQ-120-B Automatic CNC EDM Notch

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"RQ-120-B Electric Pulse Automatic CNC EDM notch machine" is a precise instrument specially developed by Nanjing BKN Automation System Co., Ltd. for making inspection sample bars. It can be processed by controlled electric sparking method. It can be used to make longitudinal and transverse standard artificial grooves, rectangular blocks with equal depths and circular holes with equal depths on the inner and outer walls of steel tubes and bars.

 

RQ-120-B  Automatic CNC EDM Notch Introduction

The core part of the equipment adopts high-quality imported components, using modern advanced digital control and servo technology, the wound-making process is fully automated, with high processing accuracy,fast speed, simple operation and the performance is at the international leading level. The whole instrument is portable, easy to carry, and has low requirement for the environment of steel pipe, bar and pipe carving.

 

Ndt Inspection Equipment Has the Following Features:

1) providing controllable electrical pulse generation and modulation;

2) According to the input incision depth parameter, the incision process is precisely controlled by numerical control and servo system;

3) The electronic control system automatically controls the rise, fall and stop of the guide operating mechanism;

4) Control the output of the processing power supply;

5) Adjust the working state of the instrument, such as the processing voltage, current and the position of the operating mechanism, according to the requirements;

6) Real-time precision display of processing speed and engraved depth value;

7) With manual tool setting and automatic engraving function.

 

Operating mechanism

The mechanism includes CNC servo micro-special motor, precision screw, precision guide rail, electrode fixture and other devices. Under the control of the cutting ndt testing equipment, the cutter head can move up and down to realize precise conveying.

The magnetic seat ensures that the running mechanism is conveniently and reliably fixed on the sample bar to be processed.

 

Tool guide rod and tool

According to the requirement of engraving internal injury, the operating mechanism extends the engraved tool to the specified length through the guide rod.

The trauma tool is curved according to the outer diameter of the steel pipe, and the internal tool is made according to the inner diameter of the steel pipe to ensure uniform contact between the entire arc surface and the steel pipe.

 

RQ-120-B  Automatic CNC EDM Notch Performance

 

input voltage

AC220V ±20%  50~60Hz

Input current

3A

Output Pulse Current

Max 3A

Output indication

Touch screen display

Transportation cycle

1-5000ms

blade width

0.2~1.5mm

blade length

1~50mm

Depth of cut

0.1~16mm

Bar specification range

Processing of artificial defects

on the outer surface of pipe rod

Various specifications of outer diameter ≥5¢mm

Features of RQ-120-B  Automatic CNC EDM Notch

Precision

Groove depth error ≤ 5% of groove depth

Groove width error ≤ 5% of blade thickness

Isometric rectangle block error ≤ block depth 5%

Reliable processing of equal-depth rectangular blocks and equal-depth flat ground holes on

the inner and outer walls of steel pipes: including equal-depth rectangular holes and

equal-depth flat bottom holes.

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