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powders (3)

TSP(Thermally Stable Polycrystalline Diamond)

TSP diamond is made of diamond micro powder and a small amount of binder sintered under high temperature and high pressure. It has high wear resistance, strong impact toughness, good thermally stability, and dense structure, and is widely used in the manufacture of petroleum, geological drill bits, and Machining tools and gem processing.

 

Thermally Stable Polycrystalline Diamond (TSP) is also called polycrystalline diamond solid pieces. TSP consists of diamond powder & bonder and is made in an ultra-high pressure and high temperature. TSP features good thermally stability up to 1200°C, due to its thermally expansion binder the same as diamond and its chemical inertness.

 

Application: drilling bits and gauging.

 

We supply all types of TSP with various shapes and hardness.

 

 

 

Diameter x length x angle

 

Ф1x1.2x120°

□1.0x1.0x1.0

Ф1.2x3.5x120°

□1.5x1.5x1.5

Ф1.1x3.5x180°

□ 1.5x1.5x3

Ф1.5x3.5x180°

□1.5x1.5x4/5

F1.5x4x180 °

□2x2x2

Ф1.8x4x180°

□2.5x2.5x2.5

Ф2x4x120°/180°

□2.5x2.5x5

Ф2.7x4x120°

□2.6x2.5x1.5

Ф3x3x180°

□3x3x3

Ф3x2.6x180°

□ 3.5x3.5x3.5

Ф3x5x120°/ 180°

□3x3x4

Ф3x6x120°

□3x3x6

Ф3.3x6.3x180 °

□3x3x5

Ф4x4x180°

□4x4x2.5

Ф4x5x90 ° / 180 °

□4x4x4

Ф4x6x120°

□4x4x6

Ф5x4x180 °

□4x4x8

Ф5x5x120°/180°

□5x5x5

Ф5.3x2.1x180°

□5x5x8

Ф6x3x180°

□5.3x3.2x1.5

F6x4x180 °

□16x12x6

Ф6x6x120°/180°

△4x4x4x2.6

Ф6x8x120°/180°

△5x5x5x3

Ф6x12x120°/180°

△6x6x6x3.5

Ф6.3x3.3x180 °

△6x6x6x4

Ф6.3xФ5.2x3.3x180 °

△6x6x6x4.5

Ф8x2.6x180°

△6x6x6x5

Ф10x2.2x180°

△6.2x6.2x4.3

Ф13x2.5x180°

△7x7x7x2

Ф13x3x180°

3x3x10 R1.5

Ф13x3.5x180°

Hexaganal 8x3.5

Ф18.8x3.2x180°

 

 

E-Grind Abrasives is professional in diamond and CBN products with over 50 years experience. If you want to know more about the abrasive powder types, just contact us! We sincerely invite and welcome people from all around the world to invest and create more values together.

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Saw Grit Diamond

Our Saw Grit series are with cube-octahedron particles, for stone and construction engineering industries such as Granite, Marble, Concrete, Asphalt, Bricks etc. Synthetic diamond grit provides premium thermal stability and impacts resistance performance.

 

 EA-S700

Highest toughness, Excellent Cube-octahedron shape, high transparency, highest impact resistance, and perfect thermal stability.

 

Application: sawing, cutting, drilling and grinding hard stones and construction material.

 

 EA-S600

Higher toughness, relatively good Cube-octahedron shape, high transparency, high impact resistance, and high thermal stability.

 

Application: cutting, drilling and grinding hard material.

 

 EA-S500

High toughness, Blocky crystal shape, high transparency, relatively high impact resistance, and relatively high thermal stability.

 

Application: sawing tools and geological tools.

 

 EA-S400

Medium-high toughness, Medium blocky shape, medium-high impact resistance, and medium-high thermal stability.

 

Application: cutting tools and grinding tools with a medium load.

 

 ED-S300

Medium toughness, Semi-blocky shape,  medium-low transparency, medium-low impact resistance, low thermal stability.

 

Application: cutting tools and grinding tools with a medium load.

 

 EA-S200

Medium low toughness, Comparatively regular shape, low transparency, low impact resistance, low thermal stability.

 

Application: cutting tools and grinding tools with the medium-low load.

 

Available sizes:

ANSI

30/35

35/40

40/45

45/50

50/60

60/70

70/80

80/100

100/120

FEED

D601

D501

D426

D356

D301

D251

D213

D181

D151

EA-S700

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EA-S600

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EA-S500

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*

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*

 

EA-S400

*

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EA-S300

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*

*

*

*

*

*

*

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EA-S200

*

*

*

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*

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*

 

EGrind Abrasives is professional in diamond and CBN products with over 50 years experience. We sincerely invite and welcome people from all around the world to invest and create more values together.

 

 8466607880?profile=original

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The Role and Application of Micronized Wax Powder

Wax is divided into emulsion form, flake, and micronized wax. There is pure natural wax, modified natural wax, semi-synthetic wax, synthetic wax and so on. Powder coatings are mainly used for polymer modification and synthetic wax, and are solid, such as polyolefin wax and polytetrafluoroethylene (PTFE wax).

First, the role of micronized wax powders

Frosting effect

When the melting point of the selected wax is lower than the baking temperature, because the wax melts into a liquid during baking, a thin layer similar to frost is formed on the coating surface after film cooling.

Axis effect

The effect is that the wax is exposed to the outside by its own particle size similar to or larger than the thickness of the coating film so that the scratch resistance and scratch resistance of the wax can be shown.

Floating effect

Regardless of the wax particle morphology, wax drifts to the surface of the film during film formation and disperses evenly, which makes the top layer of the film protected by wax and shows the characteristics of wax.

II. Application of micronized wax powder

Degassing

Because there are small molecular substances on the surface of powder coated substrates, especially in porous substrates such as cast iron, cast aluminum, and zinc substrates, this kind of wax solves coating defects such as pores, bubbles, and depressions caused by the above substrates.

Improving leveling

Some amino modified polyethylene waxes have better wettability in resin-coated fillers and pigments because they are of the same type as the leveling agents used in powder coatings. As a result, surface leveling also improves.

Increasing Smoothness of Powder

Basically, each kind of micronized wax powder has the effect of improving the smoothness of powder and increasing the storage stability of paint. Generally speaking, considering the cost, adding 0.2-0.5% (wt) in the formula, the micronized wax powder is more popular. It should be noted that the influence of the manufacturing process and impurities of low-grade wax on powder coatings cannot be ignored. More importantly, in addition to some wax formulations, when baking, odor and smoke are particularly large, which is not conducive to environmental protection and safety. Additionally, the raw material with a small amount of wax is not easy to stick to the cooling roll after extrusion.

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Controlling glossiness

There are two kinds of extinction: physical extinction and chemical extinction. The extinction of polyolefin wax belongs to the former. The wax will float to the surface of the film and form fog when baking, thus reducing the gloss. If a micronized wax powder is used alone, the dosage is 1.0-3.5% (wt). In such applications, micronized wax should be used as far as possible because it is easy to disperse. If wax sheets are used and added to 1.5% (wt), there will be a small dent on the surface of the coating. And after re-extrusion, the depression will only increase. Planar products generally add up to 3.5% (wt). If this amount is exceeded, the horizontal fluidity of powder melting decreases obviously. Moreover, the greater the wettability of the powder, the worse the changeability of the powder.

It is chemically resistant.

Due to the floating effect of wax, a compact oil bearing layer is formed on the surface of the coating, so the boiling water resistance is better, and the salt spray resistance is superior.
It is wear-resistant, scratch-proof and scratch-proof.

Wax is distributed on the surface of the film to protect the film, prevent scratches, scratches and provide wear resistance. Generally, propylene modified wax and polytetrafluoroethylene wax are added, especially for dark flat formula and low gloss sand grain formula.

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