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Dongguan Yiheda Automation Co.,Ltd established in 2010 and registered capital of the company is 360 million RMB. There are 1700 staff in the company and more than 110 members in development team.

In the upstream supply chain of automation equipment, Yiheda FA division, aluminum profile division and precision manufacturing division have built a complete automation industry chain, therefore, Yiheda can provide customers with the best automation solutions, the highest cost-effective machine, the shortest delivery time and the best service.

Since its founding, customers group of Yiheda automation cover almost all industries in the manufacturing industry. Especially in the low voltage electrical, automotive, mobile phone, home appliances and electronics industries, Yiheda has accumulated a wealth of experience and earn customers' trust. 

Yiheda automation, one of the leading custom automation companies in China, specialize in designing and manufacturing the custom automation solution to customers. The filed we are expert in :
1. Automated Assembly Equipment
2. Automated Test Equipment including Appearance inspection, Inner and Outer Diameters Inspection, Functional Inspection, Vision Inspection, Hardness Inspection, Air Tightness Inspection, etc.
3. Automatic Welding Equipment
4. Automatic Riveting Equipment
5. Special Purpose Equipment
6. Factory Automation Design and Upgrading

The enterprise culture:
To make staff happy! To touch the customers! To satisfy the shareholders! To make contribute to the society!

With the combination of lighting, image and data processing, the inspection automation system can detect and monitor the production process and product appearance damage, which guarantees the high quality of products.Visual inspection has been wildly use in many fields such as automotive, low voltage electrical, hardware, precision electronics and other fields. With many years of experience and abundant professional knowledge, Yiheda can design a complete visual inspection solution based on your needs.

Visual inspect system is produced in industrial automation. In modern industrial automation production, it involves a wide range of inspection, measurement and part identification applications, such as auto parts size inspection and automatic assembly integrity inspection, electronic assembly line component automatic positioning, beverage bottle cap printing quality inspection, bar code and character recognition on the product packaging. The common feature of this type of application is continuous mass production and high requirements for appearance quality. Usually this kind of work with high repetitiveness and intelligence can only be done by manual inspection. We often see hundreds or even thousands of inspection workers to perform this process behind the modern assembly line of some factories. While the factory adds huge labor costs and management costs, it still cannot guarantee 100% inspection pass rate, and today's competition between enterprises has not allowed even 0.1% defects. In some cases, such as accurate and rapid measurement of small size, shape matching, color recognition, etc., it is impossible to continuously and stably perform with the human eye, and other physical quantity sensors are also difficult to use. At this time, people began to consider to combine computer's rapidity, reliability, and reproducibility of the results with the highly intelligent and abstract capabilities of human vision, thus there is gradually forming a new discipline - Visual inspection.

Visual inspection is the science and technology that have research on using computers to simulate the macroscopic visual functions of living things. In layman's terms, it is to use machines instead of human eyes to make measurements and judgments. Firstly, the CCD camera is used to convert the ingested target into an image signal, which is transmitted to a dedicated image processing system, and converted into a digitized signal according to pixel distribution, brightness, color and the like; the image system performs various operations on these signals to extract the characteristics of the target, such as: area, length, quantity, position, etc.: Finally, it output results according to preset tolerances and other conditions, such as: size, angle, offset, number, pass/fail, presence/absence, etc. Visual inspection is characterized by automation, objectivity, and non-contact. Visual inspection emphasizes recognition and judgment, as well as reliability in an industrial field environment compared to image processing systems in general.

Visual inspection is a fairly new and rapidly developing field of research. From the 1950s, people began to study the statistical pattern recognition of two-dimensional images. In the 1960s, Roberts began research on 3D Visual inspection. In the middle of 1970s, MIT Artificial Intelligence Lab officially opened the "Visual inspection" course, and the research began to boom globally in the 1980s, Visual inspection has flourished, new concepts, new theories continue to emerge. Today, Visual inspection is still a very active area of research, with related disciplines include: image processing, computer graphics, pattern recognition, artificial intelligence, artificial neural networks, and more.

production line conveyor belt are used for product conveying. There are different types of the conveyor, which can be used for conveying various kinds of products.
automatic conveyor for industrial automation is a device designed to transport raw materials, semi-finished products or products in order to improve the efficiency of processing or production. The products can be conveyed from one place to another. There are a large number of different types of conveyors designed to convey different types of products or perform specific tasks. Yiheda can provide you with customized conveyor.

The functions of feeding mechanism of CNC lathe

The functions of feeding mechanism of CNC lathe: The automated feeding manipulator of NC lathe can imitate some movement functions of the human hand and arm, and is used to grasp and carry objects or operating tools according to fixed procedures. It can replace the heavy labor to achieve mechanization and automation of production, and can operate in harmful environment to protect personal safety. The automated feeding manipulator of NC lathe is usually used as an additional device of machine tools or other machines, such as loading and unloading and transferring work pieces on NC lathe.

The use of CNC machine tools instead of manual labor can save costs, improve efficiency and reduce the rate of defective. At the same time, it liberates the labor, makes the tedious work flow simple and easy to operate, and greatly reduces the labor cost.

What is the assistant manipulator? What is the purpose of the assistant manipulator?

What is the assistant manipulator? It is a new kind of auxiliary equipment used for labor saving in material handling and installation. It skillfully applies the balance principle of force to form a gravity-free floating state of materials in the air, that is, the gravity of materials is balanced by the corresponding control system, so that the operator can balance the movement and positioning of materials in space only by pushing and pulling the materials.

The assistant manipulator balances the gravity of the object through the thrust or pull force generated by the cylinder to achieve the assistant effect. By detecting the end fixture of the sucker or the manipulator and balancing the gas pressure in the cylinder, it can automatically identify whether there is a load on the manipulator arm of the manipulator, and automatically adjust the air pressure in the balancing cylinder through the pneumatic logic control loop to achieve the purpose of automated balance. When working, heavy objects are suspended in the air to avoid collision between products.

Basic knowledge of the belt conveyor

The basic knowledge of the belt conveyor is mainly divided into: daily maintenance knowledge, conveyor limitations and conveyor operation rules.

First, what are the daily maintenance of belt conveyor?

1. check whether the belt is starting.
   2. check whether spring is loose or deformed and replaced.
   3. check whether the motor has abnormal sound.

Second, what are the limitations of the belt conveyor?

The gradient of belt, the length of conveying material, the nature of conveying material, the width of belt, the running speed of belt, etc.
In addition, there will be special belts for different materials; for example, the belt with bucket slope can be close to 90 degrees, and the gradient of pattern belt can also be relatively large.

Third, what departments are widely used in belt conveyors?

Large ones for coal and mining; small ones for electronics and electrical appliances, and some for chemical industry, tobacco, plastic, etc.
There are also food industries, such as biscuits, bread and so on. The belt conveyor is only one kind of conveying equipment. Conveying equipment is widely used in industries, such as automobiles, household appliances and so on.

Four, operation rules of the belt conveyor

1.The fixed conveyor should be installed on a fixed basis according to the prescribed installation method. Before the formal operation of the mobile conveyor, the wheel should be wedges with triangular or brake. In order to avoid moving in the work, there should be a one-meter channel between the machine and the machine, and between the machine and the wall when there are several conveyors working in parallel.
2.Before using the conveyor, it is necessary to check whether the running parts, belt buckles and carrying devices are normal and whether the protective equipment is complete. The tightness of the tape must be adjusted to a proper level before starting.
3.The belt conveyor should start at no load. After the operation is normal, the material can be fed. No feeding before driving.
4. When several conveyors are connected in series, they should start from the unloading terminal and start in sequence. After normal operation, the material can be fed.
5. When the tape runs off during operation, stop and adjust it, so as not to use it reluctantly, in order to avoid wearing edges and increasing load.
6. The working environment and the temperature of the delivered material must not be more than 50 degrees centigrade and less than -10 C. It is not allowed to convey materials containing acid and alkali oils and organic solvents.
7. No pedestrians or passengers are allowed on the conveyor belt.
8. Before stopping, the conveyor must stop feeding before stopping the material on the belt.
9. The conveyor motor must be well insulated. Cable of mobile conveyor should not be dragged or dragged. The motor must be grounded reliably.
10. When the belt slips, it is strictly prohibited to pull the belt by hand to avoid accidents.

What are the advantages of automated loading and unloading?

There are three main advantages of automated loading and unloading.
(1)High production efficiency: To improve production efficiency, we must control the production rhythm. Except that the fixed production and processing rhythm can not be improved, automated feeding and unloading replaces manual operation, so that the rhythm can be well controlled, avoiding the impact of human factors on production rhythm, greatly improving production efficiency.
(2)Flexible process modification: We can quickly change the production process by modifying the procedures and gripper fixtures. The debugging speed is fast, and the training time for employees is not needed, so it can be put into production quickly.
(3) Improve the quality of work pieces: Use robot automated production line. From feeding, clamping to blanking, it is totally completed by robots, which reduces the intermediate links and greatly improves the quality of parts, especially the work piece surface is more beautiful.

With the development automation technology, automatic welding technology is more advanced. Automatic welding machine plays an important role in the application of various industries, and its application is expanding rapidly. In the modern industrial production, the mechanization and automation of the welding production process are the inevitable trends of the manufacturing industry. The automatic welding machine we provided, with more efficient, high welding precision and fast welding speed, can be widely used in many fields.

In the past 20 years, with the development of digital, automation, computer, mechanical design technology and the importance of welding quality, automatic welding has developed into an advanced manufacturing technology, and role automatic welding equipment plays in various industrial applications is more and more important, and the scope of application is expanding rapidly. In modern industrial production, the mechanization and automation of the welding production process is an inevitable trend in the modernization of the automatic welding system industrial electronics. 

According to the degree of automation, automated welding equipment can be divided into the following three categories:

1.Rigid automated welding equipment Rigid automatic welding equipment can also be called primary automatic welding equipment, most of which are designed according to the principle of open loop control. Although the entire welding process is automatically completed by the welding equipment, the feedback of the welding parameters during the welding process cannot be closed-loop feedback system, and the possible deviations cannot be randomly corrected. 

2. Self-adaptive control automatic welding equipment The adaptive controlled welding equipment is a highly automated welding equipment, which is equipped with sensors and electronic detection lines, it can automatically guide and tracks the weld trajectory, and implements closed-loop feedback control of the main welding parameters. The entire welding process will be completed automatically according to preset procedures and process parameters.

Intelligent automatic welding equipment

It utilizes a variety of advanced sensing components such as vision sensors, tactile sensors, auditory sensors and laser scanners etc., and it makes uses of computer software systems, databases and expert systems with functions such as identification, judgment, real-time detection, calculation, automatic programming, welding parameters storage and the ability to automatically generate weld log files. 

The composition of automated welding equipment:

1. Welding power supply, its output power and welding characteristics should be matched with the welding method to be used, and the interface connected with the main controller is installed.
   2. wire feeder and its control and speed control system, for the wire feeder with higher requirements on wire feed speed control accuracy, its control circuit should add speed feedback
   3. The welding machine head uses its moving mechanism, which consists of a welding machine head, a welding head support frame, a hanging type carriage, etc., and is used in a precision welding head mechanism. The drive system should adopt a servo motor equipped with an encoder.
   4. Weldingmovement or displacement mechanism, such as welding roller frame, head and tail frame turning machine, rotary platform and position, etc., precision moving position mechanism should be equipped with servo motor drive
   5. Weldingclamping mechanism
   6. The main controller, also known as the system controller, is mainly used for linkage control of each component, control of welding procedures, setting, adjustment and display of main welding parameters. Control functions such as troubleshooting and man-machine dialogue can be expanded as necessary.
   7. computer software, computer software commonly used in welding equipment includes: programming software, functional software, process software and expert systems, etc.
   8. welding head guiding or tracking mechanism, arc pressure automatic controller, welding gun yaw and monitoring system
   9. Auxiliary devices, such as wire feeding system, circulating water cooling system, flux recovery and conveying device, wire holder, cable hose, drag chain mechanism structure design and electrical control design these three parts.
   10. Welding robots, also known as robotic arms, are an important part of automated welding equipment. Its main tasks include: welding, cutting, thermal spraying, carrying etc..

Application and value of automatic welding equipment in all-position welding

First, the automatic welding equipment is applied in the all-position welding, and the welding execution part is driven by the rotary pair to flexibly and reasonably change the posture of the welding torch, which is beneficial to the all-position welding work. At the same time, the motor power can be reduced while driving the same welding actuator. In the application, it is better to install the sensor at the welding position on the final stage deceleration shaft to detect the position of the welding gun. With this installation method, the control precision obtained is relatively high. In addition, by means of this memory on the automatic welding equipment, the parameters of the welding process and the weld tracking control program are stored, and the welding process parameters are stored in the arc welding power source, so that the advantages of the arc welding power source are further exerted. Through the cooperation of the two, it effectively solves various quality problems that may occur in all-position automatic welding operations.

Secondly, the driving of the welding torch is carried out by means of a stepping motor (the stepping motor is an open-loop control element stepping motor part that converts the electric pulse signal into angular displacement or line displacement). The digital input pulse model is effectively converted into a rotary motion by this motor. The accuracy of the component itself is high, and there is neither drift problem nor problems such as accumulated error. The application of this component in all-position welding not only keeps the rotational speed unchanged, but also controls the frequency signal to be relatively stable, and the torch displacement is more accurate.

Thirdly, in the all-position welding operation, the welding head and the arc welding power source are organically combined, which not only can achieve the purpose of full-position automatic welding, but also can reduce the price of the automatic welding equipment to a certain extent. In this way, not only can automatic welding be achieved, also the semi-automatic welding can be carried out by means of the arc welding power sources and the utilization of the semi-automatic welding torches.

Nowadays, assembly automation technology is gradually replacing the manual assembly, since it can reduce labor costs and improve production efficiency and product stability. Yiheda has wealth of experience in developing automated assembly machine for many industries, such as automotive, low voltage electrical, hardware, precision electronics and other industries, we can provide customers with complete automation solutions with a short delivery. The assembly cycle time and precision can be adjusted according to the customer's needs, thus the performance of the equipment can be maximized.

What are the assembly machine functions of the automatic assembly machine?

1. The components of the automatic assembly machineare oriented aligned, conveyed, and the escapement system automatically aligns the disorganized parts in a space orientation that is easy for the machine to automatically process, and then smoothly transports them to the subsequent escapement for the preparation of subsequent robotic gripping. 
   
   The grab-shift-placement mechanism grabs or vacuums the component that is positioned by the escapement and then moves to another location (usually the assembly work position). 
   
   3. The assembly working mechanism of the automated assembly machine refers to the mechanism used to complete the main action of the assembly work, such as pressing, clamping, screwing, clamping, bonding, welding, riveting, bonding, welding the work piece to the previous part. 
   
   4. The testing mechanism is used to test the previous assembly parts or the previous work results of the machine, such as part defect detection, size inspection, defect detection, function detection, and material purging inspection. 
   
   5. The mechanism for picking up of automation assembly equipment machine work piece is used to sort out the assembled qualified parts and defective parts from the machine. 

Yiheda Automation R & D team can provide you with professional solutions, we have developed many machines for different industries based on manufacturing systems technology, such as automatic assembly, automatic welding, visual inspection, laser marking, robot integration, recording and traceable and other custom machine.

Robot Feeding Application

Full automatic feeding machine, can automatic identify the defective product in key assembly station and discharge it. Improved the production efficiency and decreased the labor cost.

Automatic Assembly

Yiheda has many years of experience in developing automated assembly machine. The Automated assembly machine and assembly systems can help you deliver a new product to the marketplace in a short time.

Automatic Welding

Yiheda automatic welding machines are much faster than skillful human welders can ever hope to be, and produce decent workmanship despite their greater speed. An automatic welder is roughly eight times faster than a manual welder.

Visual Inspection

Visual inspection is simple and less technologically advanced compared to other methods. Compared to other methods, it is far more cost effective and is one of the easiest inspection techniques to perform.

Laser Marking

Yiheda automatic laser marking machines adapt with various lasers and powers and thus always allow the most economical and optimal configuration for the application in question.

Recording and Traceable

The recording and traceable system has been widely used in various industries. It is actually a kind of production control system that can carry out forward, reverse or non-directional tracking of products.

Conveying

Conveyors are machines which carry products from one place to another. There are a large number of different types of conveyor, designed to convey different types of product or to perform particular tasks.

WHY AUTOMATION?

Automation can be defined as the technology by which a process or procedure is performed without human assistance.
In other words, Automation or automatic control, is the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching on telephone networks, steering and stabilization of ships, aircraft and other applications and vehicles with minimal or reduced human intervention. Some processes have been completely automated.

Why is automation so widely used today? 

1. Improving efficiency and control quality
   Most of mechanical automation devices are able to automatically process and control the information, they are more sensitive, accurate and wider than manual in inspection area. The automatic control system makes sure that the execution of mechanism is conform to the design, which will be not affected by operators. Thus the production efficiency and quality can be ensured indirectly. For example, the CNC machine is mare stable and its production efficiency is 2 to 6 times of the ordinary machine; if the machine is equipped with flexible manufacturing system the utilization can make 1.2 to 3.2 times better, the number of machine tools can be reduced by 20%, the manpower can be reduced by 20%, the lead time can be reduced by 40% and the cost can be reduced by 20%. Besides, the mechanical automation devices can be adjusted by programming, so they are especially suitable for the production of multiple variety and small-batch products. In general, they are the good method for manufacturers to shorten the product development cycle and accelerate the upgrade.
   
   Improving the production safety and reliability
   Mechanical automation devices generally can automatically self-monitor, self-alarm, self-diagnosis, self-protect. When devices overload, over-pressure, over-current, short circuit and meet other power failure during running, they will automatically start the protection program which will avoid accidents and improve the safety. Mechanical automation devices is consist of many electronic components, which reduce the movable components and wear parts, then they are more sensitivity and reliable, thus the failure rate is reduced and service life is longer.
   
   3. Easy to adjust and maintain
   The mechanical automation devices is adjustable by programming to meet various requirements and no need to change any components and parts. If the devices can memorize data, engineers can design several kinds of program and input in the devices, then the devices can change the execution base on different products and programs. Automated inspection and automatic monitoring of mechanical automation devices can automatically prevent failures in the working process and self-restore. Since the widespread adoption of program control and digital display in mechanical automation devices, the operation buttons and handle are reduced, so the operation is more convenient and simple. The motion of the mechanical automation devices is controlled by electronic control system, so they can recently complete all motions. The advanced mechanical automation devices can automatically optimize the operation base on the mathematical model of products and the change of the external parameters.
   
   4. With compound function and widely applicable
   Mechanical automation devices are compound and widely applicable, which get rid of the restriction of single function and technology of mechanical and electrical products. The automation level of them is improved greatly. The flexible and intelligent mechanical automation devices can automatically control, compensate, calibrate, adjust and protect themselves, so they can be applied to different occasions and different fields, to meet different requirements.
   
   5. Improving working conditions
   Mechanical automation devices are knowledge-intensive and technology-intensive. High level of automation can reduce labor intensity, prompt the factory automation, office automation, agricultural automation, transportation, automation, and even home automation.
   
   Non-standard automation equipment industry as a whole presents an obvious upward trend, that is, non-standard automation equipment market has broad space, and even some traditional industries may become the most potential market. However, the number of non-standard enterprises in China is relatively large; the scale is small; the technology is backward; competition homogeneity is also obvious shortcomings, and in this field there is a gap of at least 10 years with developed countries. New non-standard automation equipment is often mechanics equipment, making full use of the latest achievements of information technology. Designers in some Chinese enterprises are not familiar with the products, dare not or will not choose them, which greatly limits the improvement of the level. Many core technologies are not really independent, and it is obviously difficult to reduce the cost of importing equipment. At present, high-end products, such as industrial robots and servo motors, are still mainly imported from abroad.
   
   Although the non-standard automation equipment industry as a whole presents an obvious trend, the market space of non-standard automation equipment is vast, and even some traditional industries may become the biggest market potential. However, with the growth of similar enterprises in China, the proportion of non-standard automation products produced in China is steadily increasing.

The three-position switch automatic assembly line is used to complete the automatic loading and assembly of the fulcrum, and other parts of the three-position switch, and to detect whether the assembly process is missing or not, and to unload the OK and NG products.

Machine feature of Three-Position Switch Assembly Machine

The installation of the product is great and no damage.
The HMI can adjust and record the data of assembly process.

Machine parameter of Three-Position Switch Automatic Assembly Line

Error rate of NG products<0.05%
Machine life:10 years
Noisy＜75dB

The Oil Tube Welding Machine with the linear arrangement is composed of oil tube automatic feeding station, riveting station, unloading station and glue coating station, etc., which can complete automatic feeding, automatic adjustment of the material position and sorting function. The control system has many functions of adjustment and process diagnostic such as parameter setting, modification, storage and power-off memory functions, etc.

Machine feature of Oil Tube Automatic Welding Machine

1. After inserting, the exposed length of oil tube is between 39.8±0.2mm
   2. After assembly, no visible impurities will on the part surface. Metal particles <600um.
   3. With the function of statistic OK and NG product quantity.

Machine parameter of Oil Tube Automatic Welding Machine

Capacity: FL05006801
Station: 1
Power: AC220V
Power: 10KW
Floor space: 1670*1135*1800 

Yiheda is one of the leading tube to tube welding machine manufactures in China, RFQ today!

Introduction of Low Voltage Switch Assembly Machine

The low voltage switch assembly machine automated production machinery Ltd completes multiple functions such as semi-finished product feeding, semi-finished product assembly, finished product detection and OK product sorting, etc. By utilizing the joint robot technology to implement the transfer and pickup of the product, which only needs to operate the machine when it is lack of material, stuck or alarmed. After the abnormal switch is automatically repaired, it and the qualified switch will be marked with the relevant code in the RTID tray system. 

Machine Features of Low Voltage Switch Assembly Machine

1. The operator only needs to operate the machine when it is lack of material, stuck or alarmed. 
   2. Automatically sort out the qualified product and detect the abnormal one.
   3. With the HMI control system and alarm information, it can switch the running mode( Automation or Manual)

Machine parameter of Low Voltage Switch Assembly Machine Automated Production Machinery

Capacity: Xt1
Station: 5
Power: AC380V
Power: 10KW
Floor space: 1500*2800*1800

The machine is composed of 17 stations such as automatic sorting, ultrasonic welding, assembly, wiring, cutting, labeling and marking, etc. The curtain width is 3200mm.

Machine feature of Curtain automatic cutting and packing machine

Automatically labeling and marking, there will be no missing post, wrong post and other phenomena.
Automatically match the order, lower the waste and improve the production efficiency.
The cutting width of curtain box for packing and finished product can be set, and the machine can automatically finished the cutting.

Machine parameter of Curtain automatic cutting and packing machine

Power ：AC 380V
Floor space (L*M*H) : 5000mm*4000mm*2500mm
Machine life:ten year

The China automatic production line completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceable system, etc. The parts are conveyed to the corresponding positions by conveyor and turntable. The manipulator grabs the materials to assembly and the human-machine control system / automation assembly line production line corrects the parameters of the assembly process and records the data.

Machine Features of Central Bolt Assembly Line Automation Equipment

1.Frame: The safety guard door frame uses aluminum alloy profiles
2. Machine parts: Chrome-faced, anodizing, black and paint baked
3. Noisy:≤70dB
4. Security Settings: The HMI can set a password to prevent non-professionals from mishandling the machine or other potential safety hazards.

Machine parameter of Central Bolt Automatic Production Line

FL14.0002.01
Power: AC380V
Floor space: 3650*2800*1800(L*W*H)
Station: 1
Power: 20KW
Continuous activation ratio:>=90%
Pass rate:>=99%
Weight:3.5t

Applying advance techniques of feeding and handling, flexible conveying, robot integration, visual inspection and laser marking, Yiheda provides automation solutions of automotive parts production to customers according to the features of products and their demands. 

Successful cases: OCV full auto production line, valve rocker arm automatic assembly machines and test equipment , Hydraulic tappet assembly testing machine, etc.

Automotive Plunger Assembly Machine

The automotive plunger assembly machine completes the plunger assembly and detection, which includes plunger assembly, steel ball assembly, check valve spring assembly, check valve seat assembly, tightness detection and performance detection, etc. 

Successful cases: OCV full auto production line, valve rocker arm automatic assembly machines and test equipment , Hydraulic tappet assembly testing machine, etc.

Automotive Plunger Assembly Machine

The automotive plunger assembly machine completes the plunger assembly and detection, which includes plunger assembly, steel ball assembly, check valve spring assembly, check valve seat assembly, tightness detection and performance detection, etc.

Automotive rocker arm assembly machine

Automotive rocker arm automatic assembly machine completes the processes of automatic feeding, riveting, detection, laser marking and oiling, etc.

OCV Full-Automatic Assembly Line

The OCV assembly line is used to complete the assembly and testing of the solenoid valve and is divided into 11 processes. Each process is used to complete specific product feeding, assembly, testing, and marking, etc.

Automotive Diaphragm Riveting Assembly Machine

The Automotive Diaphragm Riveting assembly automation machines completes the automatic feeding, positioning and riveting of the automotive diaphragm, which are composed of pressure cylinder, a pressure device, 2 transport manipulator and unloading conveyor belt, etc.

Electromagnetic Core Assembly Line

The automation assembly line includes these main stations: assembly station, riveting station, laser marking station, OK product tray placing station, etc. The machine uses vibration bowl feeding and conveyor belt feeding, and the vibration bowl feeding system has an alert function.

Cam Phaser Automatic Assembly Line

The automation assembly line is used for cam phase automatic feeding and assembly, after finished assembly, the machine will detect the angle and pressure of the product, and sort out the OK product and NG product.

Central Bolt Automatic Assembly Line

The central bolt assembly automation machine completes bolt assembly, detection, laser marking, data recording and other requirements, which is composed of spring base press-fitting station, valve sleeve assembly station, spring and valve core assembly station, laser marking, thread detection and traceable system, etc.

Automated assembly refers to the assembly of products through the use of automated machinery or assembly robots and systems. Only a small part of the work is controlled by people. In most cases, automation is often used to produce a standardized product assembly line for a series of specific actions or activities. Automated assembly is an important part of many technology companies and medical research plants.

Today, automation components in many factories are used to create components and then assemble a variety of products, from the food industry to the electronics industry. Workers only need on-site supervision to ensure that the assembly line process can be maintained and their ability to produce thousands of high-quality products can be maximized in the shortest possible time.

Medical research facilities and food processing factories often use automated assembly processes in areas where human contact may lead to danger or product contamination. Manipulators or robotic equipment are used to deal with the sealed environment in the above product systems to minimize this risk.

Large manufacturing companies use larger automated assembly equipment, including large-scale products such as automobiles that use heavy robotic equipment. In these environments, except that only a few workers operate in the central control center, the other processes are to assemble vehicles independently using assembly systems. Although this form of manufacturing looks more like a replacement for manual work, it reduces casualties and human failures.

In recent years, with the prosperity of the domestic electronic industry, the industry of our automated assembly machine has also taken advantage of the rising trend. At the same time, many manufacturers are gradually carrying out automation reform, replacing manual labor with machines, so many enterprises are rushing to introduce automation equipment, but its main equipment is automated assembly machine.

Features of the automated assembly machine:

Firstly, the automated assembly machine saves the cost to the enterprise. Because it can operate efficiently without human being, as long as one person feeds, it can be the efficiency of many people and save a lot of labor cost effectively.

Secondly, the automated assembly machine has good versatility and can store many sets of programs. As long as the customer changes the product size, the product program can be changed.

Thirdly, when designing, we have designed more product procedures, so it is convenient to change the products when making later production. By simply replacing the fixture, the production can be realized by simple programming, which is very convenient for enterprises to produce.

Fourthly, we all adopt the imported track to effectively ensure the stability of the machine and eliminate the adverse effects caused by human factors. The imported components also effectively ensure the stability of the machine.

Fifthly, with efficiency and convenience, an automated assembly machine can save about 5 people.