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electronic components (2)

What is an inductor?

An inductor is a passive electronic component that stores energy temporarily in a magnetic field as electric current flows through the coil of the inductor. In its most basic configuration, an inductor comprises two terminals and an insulated wire coil, either wound around air or enveloping a core material that amplifies the magnetic field. Inductors play a crucial role in managing variations in electric current within a circuit.

When an electric current passes through a conductor like copper wire, it produces a modest magnetic field around the wire. If the wire is shaped into a coil, the magnetic field intensifies significantly. When the coil is wound around a central core composed of materials such as iron, the magnetic field becomes even more potent—essentially resembling the operation of an electromagnet. The strength of the magnetic field is entirely contingent on the electric current, and any alterations in the electric current correspondingly affect the magnetic field.

Inductors utilize the interplay between electric current and the magnetic field to counterbalance fluctuations in the current's movement. As the current initiates its journey through the inductor's coil, the magnetic field undergoes expansion until reaching a state of equilibrium. Throughout this process, the coil impedes the current flow. Once the magnetic field stabilizes, the current can traverse the coil without hindrance.

Energy is stored within the magnetic field as long as the current persists in circulating through the coil. When the current ceases, the magnetic field commences its contraction, and the magnetic energy undergoes conversion back into electrical energy. This converted energy continues to course through the circuit until the magnetic field completes its collapse.

 

How Inductor Works?

When a wire is moved through a magnetic field, it induces the generation of current in the wire, which subsequently flows through the connected circuit. The act of moving the wire through the field requires energy, and this mechanical energy undergoes a transformation into electrical energy. This phenomenon encapsulates the fundamental operation of an electrical generator.

Upon halting the current flow through a coil, the magnetic field associated with it is compelled to dissipate. However, this dissipation cannot occur instantaneously. The magnetic field encapsulates stored energy, and this energy must be redirected. The field contracts back toward the coil, and as it moves through the wire within the coil, it elicits the same effect as moving a wire through a stationary magnetic field: the generation of current in the coil.

The induced current in the coil functions as a stabilizing force, working to maintain the current within the coil and resisting any alterations, whether they involve an increase or decrease in current. This opposition to change is a fundamental characteristic of inductors, and they are strategically employed in circuits to ensure a gradual and controlled flow of current, preventing abrupt fluctuations.

The behavior of current in an inductor can be likened to the relationship between voltage and capacitance in a capacitor. Just as it takes time to alter the voltage across a capacitor, attempting to do so initiates a surge of current initially.

Likewise, changing the current through an inductor demands time, and if this change is forced, for instance, by opening a switch, a substantial voltage is generated across the inductor. This surge in voltage is the inductor's response as it endeavors to induce the flow of current.

The induced voltages in inductors have the potential to reach high levels, posing a risk of damaging other components within the circuit. To mitigate this risk, it is common practice to connect an additional element, such as a resistor, capacitor, or often a diode, across the inductor. This supplementary component provides a designated current path and serves to absorb the induced voltage.

When a wire carrying current moves within a magnetic field, generated either by a permanent magnet or current flowing through a coil, a mechanical force is exerted on the wire. This force has the capability to perform mechanical work.

In the context of a motor, the wire moving through the magnetic field and experiencing this force is typically arranged in the form of a coil, mechanically connected to the motor's shaft. This coil behaves like an inductor; when the current is switched off (to halt the motor), the coil continues to move within the magnetic field. At this point, the motor transforms into a generator, capable of producing a substantial voltage. The resultant inductive voltage spike, if not managed, can lead to damage to components such as the circuit responsible for controlling motor current.

 

Inductors and inductance

In a state of continuous current flow, the inductor behaves like a regular wire, allowing the current to pass through without eliciting any reaction. However, when abrupt changes occur in the current, the inductor resists these alterations.

Due to its inherent magnetic field, an inductor consistently lags behind changes in the current. As the current undergoes variations, the magnetic field of the inductor adjusts accordingly—intensifying with an increase in current and diminishing with a decrease. These alterations in the magnetic field result in changes to the magnetic flux, inducing an electromagnetic field (EMF). This induced EMF endeavors to counteract the change in current, acting as a regulatory force. If the current experiences a decrease, the EMF strives to boost it, and if the current increases, the EMF endeavors to diminish it. This interplay illustrates the inductor's inherent tendency to resist sudden shifts in current by inducing counteracting electromagnetic forces.

The inductor's inherent resistance to changes in current is denoted as its inductance, defined as the ratio of voltage to the rate of change of current within the coil. The standard unit of inductance is the henry (H). Due to the magnitude of the henry, inductors are often measured in smaller units such as the millihenry (mH), where 1 mH equals 10^(-3) H, and the microhenry (µH), where 1 µH equals 10^(-6) H. On occasion, the nanohenry (nH) is also utilized, with 1 nH equaling 10^(-9) H.

Numerous factors influence the level of inductance in an inductor, including the number of coils, the length of the coiled wire, the core material, and the size and shape of the core. In instances where no core is present, inductance is additionally influenced by the radius of the coil. The intricate interplay of these factors contributes to the diverse range of inductor specifications and sizes available to accommodate various applications in electronic circuits.

The inductance of a coil, given a specific radius and number of turns, is influenced by the presence or absence of a solid core. Air cores, or those without solid cores, exhibit the least inductance. Dielectric materials such as wood, glass, and plastic, essentially analogous to air, also contribute minimal inductance. On the other hand, ferromagnetic substances like iron, laminated iron, and powdered iron elevate inductance, sometimes by orders of magnitude, reaching values in the thousands. Additionally, the shape of the core plays a crucial role; toroidal or donut-shaped cores offer more inductance for a given core material and number of turns compared to solenoidal or cylindrical cores.

Embedding inductors onto integrated circuit (IC) chips poses challenges but is feasible, albeit with relatively low inductance. When the use of inductors is impractical, resistors can serve as substitutes. In certain scenarios, inductance can be simulated by employing transistors, resistors, and capacitors integrated onto IC chips, providing an alternative approach to achieving the desired electrical characteristics.

 

Inductors play a crucial role in various applications, particularly in conjunction with capacitors. They find application in wireless communications, audio systems, and a diverse array of electronic devices. When connected in series or parallel with capacitors, inductors serve as effective filters for eliminating undesirable signals. In the realm of power supplies for electronic equipment, including computers and peripherals, large inductors are employed. In these systems, inductors contribute to the smoothing of rectified utility alternating current (AC) power, ensuring the provision of clean, battery-like direct current (DC) power. This capability enhances the stability and reliability of electronic systems, underscoring the significance of inductors in diverse technological applications.

 

Why Choose LvangChip?

LvangChip is integrity-based, the pursuit of excellence, our mission is to create value for customers, solve problems for customers, with the greatest efforts to exchange for the trust of every customer. Our goal is to become the world's leading electronic components procurement service agent and distributor. We believe that only better service will become a strong enterprise, we will build a strong and professional one-stop electronic components procurement platform, with high morale to improve our platform, to provide customers with the best quality service.

Our quality management starts from the procurement process and strictly selects our reliable supply partners, only high-standard distributors who confirm our incredibly high suppliers’ standard, such as manufacturers, franchise distributors, OEMs, CMs, independent reputable distributors, can be the partner of our strict supply chain.We have our own quality inspection team, all components are shipped to the quality testing department, before entering the inventory and shipping to the final customer, it is checked and verified its origin, to ensure the quality of the product.

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How to Define Thin Film Resistor?

Thin Film Resistor

Resistors stand as the foundational components in electrical and electronic circuits, playing a ubiquitous role across various applications. Their primary function is to control and limit the flow of current within a circuit, introducing a specific level of resistance. The evolution of resistors, particularly those based on film technology, has marked a significant advancement, surpassing traditional carbon resistors.

Film-type resistors are broadly categorized into two types: thick film and thin film (or metal film). These innovative resistor variants offer a compact and aesthetically pleasing design while differing in their construction and properties. Despite their diminutive size, these resistors exhibit distinct characteristics that contribute to their versatility and widespread use in an array of electronic devices.

 

How to Define Thin Film Resistor?

A resistor that employs a thin film resistive layer is referred to as a thin-film resistor. This resistive layer is carefully deposited onto a ceramic base. In contrast to thick film resistors, the thin-film resistor boasts an incredibly slender thickness, approximately 0.1 microns. Typically, these resistors exhibit superior stability, heightened accuracy, and a more favorable temperature coefficient, making them well-suited for applications demanding precision in higher-end technologies. While thick film and thin film resistors may share a similar appearance, their manufacturing processes distinctly set them apart.

 

Thin Film Resistor Constructions

The fabrication of a film resistor involves a sputtering process wherein a resistive material is deposited onto a ceramic substrate. Subsequently, the surface undergoes etching through ultraviolet exposure and specific etching techniques. Various materials, including bismuth ruthenate, tantalum nitride, lead oxide, nickel-chromium, and ruthenium oxide, are employed in the construction of this resistor. Following this, the etched film can be precisely trimmed using lasers.

thin film resistor

The resistance in the film resistor is determined by the width of the film, which can be fine-tuned using laser trimming when required. Alternatively, the film can be sputtered onto a cylindrical surface using axial leads. Consequently, the resulting components are commonly referred to as metal film resistors instead of thin film resistors. However, the underlying concept remains analogous, albeit with the trade-off of increased parasitic inductance.

 

The Difference Between Thin Film Resistor & Thick Film Resistor

Thin film and thick film resistors are differentiated by the type of resistive layer applied to the base or ceramic substrate. While these two resistors may appear similar, their manufacturing processes and properties undergo distinct variations. The nomenclature of these resistors often stems from the thickness of the layer incorporated in the resistor. The disparities between a thin film resistor and a thick film resistor encompass the following distinctions.

 

Thin Film Resistor

Thick Film Resistor

This resistor employs a thin film as its resistive layer.

This resistor utilizes a thick film as its resistive layer.

The resistive layer thickness in this resistor measures 0.1 micrometers.

The thickness of the resistive layer in this resistor is a thousand times greater.

These resistors feature a metallic film positioned on an insulating substrate.

Manufacturing these resistors involves firing a specific paste—comprising a mixture of metal oxides and glass—onto the substrate.

The thin-film resistor exhibits a reduced temperature coefficient.

A thick film resistor is characterized by a high-temperature coefficient.

These resistors are characterized by a lower tolerance.

These resistors boast a higher tolerance.

It possesses a lower capacitance.

It exhibits a higher capacitance.

The manufacturing cost is relatively high.

The production cost is relatively affordable.

The fabrication of this resistor involves depositing a dense and uniform metallic alloy layer onto a ceramic base under vacuum conditions. This layer serves as the resistive component.

The manufacturing process for this resistor entails firing a paste into the substrate, where the paste comprises a blend of metal oxides and glass.

 

Stability and Reliability of Ti/Tin as a Thin Film Resistor

The evaluation of thermal stability and reliability for Ti/TiN thin-film resistors reveals exceptional performance, showcasing an outstanding thermal stability of 350°C. Comparative analysis with TiN layer-based electrical measurements demonstrates that the 'Ti' layer exhibits lower electrical resistance. Furthermore, the primary breakdown mechanism for the resistor is thermally activated through Joule heating.

The activation energies for thermal failure are determined as 1.3 eV for the Ti layer and 1.8 eV for the TiN layer. Based on these findings, Ti/TiN thin film resistors are anticipated to remain electrically stable for a minimum of 10 years, provided the temperature of these resistors is maintained below 311°C.

Both titanium and titanium nitride films find extensive applications as adhesive layers in silicon microelectronic technology, serving as anti-reflective coatings and diffusion barriers. Additionally, these films play a crucial role in the fabrication of thin-film resistors for RFIC (radio frequency integrated circuits) and MMICs (monolithic microwave integrated circuits).

The key parameters for thin film resistors include the temperature coefficient of resistance (TCR), thermal stability, reliability performance, and specific resistivity.

While some engineers have explored tantalum nitride and titanium nitride as potential materials for thin-film resistors, limited investigations have been conducted on the reliability of these resistors when integrated into semiconductor circuits.

In the fabrication of resistors, the initial deposition involves the 'Ti' layer before the TiN layer, with the 'Ti' layer serving as a wetting layer. However, the stability and reliability characteristics of Ti/TiN-loaded thin film resistors have been subject to limited research.

 

The advantages of a thin-film resistor include the following.

These resistors achieve much less resistor temperature coefficients & tolerances. They have less noise, lower capacitance & lower parasitic inductance. The electrical performance of these resistors is high. High-frequency response. It provides a high power rating. It has less noise. These resistors can be trimmed for accuracy.

 

The disadvantages of thin-film resistors include the following.

These components are delicate. High cost. Need to handle very carefully.

 

The applications of thin-film resistors.

The function of a thin-film resistor is to use in applications where high accuracy, low noise, and high stability are required. These applications may include different equipment like measurement, test, medical, monitoring, instrumentation, precision, and audio applications. These resistors are used in precision applications. These resistors are used to control the op-amps gain and some other applications are stable voltage division, stable reference, ADC or DAC, and stable feedback loops. These resistors within a network form provide extra benefits in performance.

Thin-film resistors are used where higher precision is necessary like equipment monitoring & measuring in the aerospace & medical fields, audio computer chips, RF applications, telecommunications, power supply converters, HVAC systems, etc.

 

Why Choose Lvangchips.

LvangChip is integrity-based, the pursuit of excellence, our mission is to create value for customers, solve problems for customers, with the greatest efforts to exchange for the trust of every customer. Our goal is to become the world's leading electronic components procurement service agent and distributor. We believe that only better service will become a strong enterprise, we will build a strong and professional one-stop electronic components procurement platform, with high morale to improve our platform, to provide customers with the best quality service.

Our quality management starts from the procurement process and strictly selects our reliable supply partners, only high-standard distributors who confirm our incredibly high suppliers’ standard, such as manufacturers, franchise distributors, OEMs, CMs, independent reputable distributors, can be the partner of our strict supply chain.We have our own quality inspection team, all components are shipped to the quality testing department, before entering the inventory and shipping to the final customer, it is checked and verified its origin, to ensure the quality of the product.

Related Article

Read more…

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