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cnc machining (3)

The typical application of aluminum alloy

The typical application of aluminum alloy,Under the condition of the continuous development of industry, more and more is also high to the requirement of material, the suitable material not only on the performance is superior, and the cost is also a lot of improvement. Here are our detailed to introduce the use of various materials.

The characteristics of the various series of aluminum, bringing you:

1 series: features: contain over 99.00% aluminum, the electrical conductivity is good, good corrosion resistance, good welding performance, low intensity, strengthening heat treatment.
2: features: : containing aluminum alloy with copper as the main alloy elements. Also can add manganese, magnesium, lead and bismuth to machinability.
3 series: features: manganese as the main alloying element of aluminium alloy, heat treatment to strengthen, good corrosion resistance, good welding performance.
5 series: features: give priority to with magnesium.Patience can good resistance, good welding performance, good fatigue strength, strengthening heat treatment, only cold working intensity.
6 departments: features: give priority to with magnesium and silicon.Mg2Si as the main strengthening phase, currently the most widely used alloy.

1050:food, chemical, and brewing industry with extrusion coil, a variety of hoses, powder.
1060:requirements and formability are high, but the strength requirement is not high, the chemical equipment is its typical application
1100: is used for processing needs good formability and high corrosion resistance but does not require a high intensity of component parts, such as chemical products, food industry equipment and storage containers,custom aluminum parts, deep drawing of sheet or spinning concave ware, welding part, heat exchanger, printing plate, nameplate, reflective apparatus
1145: packing and insulation aluminum foil, heat exchanger
1199: electrolytic capacitor foil, optical reflective deposited film
1350: wire, conductive wire, bus, transformer strip

2011 screw and requirements with good cutting performance of mechanical machining aluminum products
2014 is applied to the high strength and hardness (including high temperature).Aircraft heavy thick plate, forgings, and extrusion materials, wheels and structural components, multi-stage rocket fuel tanks and aircraft parts, the first level truck frame and suspension parts
2017 was the first to obtain industrial application of alloy, department of XXX. The current application scope is narrow, mainly for the rivet, general machinery parts, structure and transportation structure of propeller and fittings
2024 aircraft structure, rivets, missile components, truck wheel, screw elements, and other various structures
2036 automobile body sheet metal parts
2048 weapons aviation spacecraft structure and structural parts
2124 aviation spacecraft structure
2218 aircraft engine and diesel engine piston aircraft engine cylinder head, jet engines and compressor impeller ring
2219 space rocket oxidant groove welding, supersonic aircraft envelope and structural parts, working temperature is – 270 ~ 300 ℃.Good weldability and high fracture toughness, T8 state has a high ability to resist stress corrosion cracking
2319 welding pull 2219 alloy electrode, and filling solder
2618 die forgings and free forging.The piston and aviation engine parts
The structure of the 2 a01 working temperature is less than or equal to 100 ℃ rivet
2 how a02 working temperature of 200 ~ 300 ℃ turbojet axial compressor blade
2 a06 working temperature of 150 ~ 250 ℃ of aircraft structure and the working temperature of 125 ~ 250 ℃ rivet of the aircraft structure
2 a10 strength is higher than 2 a01 alloy, used in the manufacture of working temperature is less than or equal to 100 ℃ rivet of the aircraft structure
2 a11 aircraft structure of moderate intensity, propeller blades, means of transport and architectural structures.Aircraft medium strength bolts and rivets
2 a12 aircraft skin, bulkhead, ribs, SPAR, rivets, etc., architecture and transport structure
2 a14 complex shape of free forging and die forging
2 a16 working temperature of 250 ~ 300 ℃ of aerospace aircraft parts, welding work at room temperature and high temperature container with airtight cabin
2 a17 working temperature of 225 ~ 250 ℃ of aircraft parts
2 a50 shape complex medium strength of the parts
2 a60 aircraft engine compressor wheel, guide wheel, fan, impeller, etc
2 a70 aircraft skin, aircraft engine piston, guide wheel, wheel, etc
2 a80 aeroengine compressor blade, impeller, piston, flange and other high temperature parts
2 a90 aviation piston engine

3003 is used for processing need good formability, high corrosion resistance, weldability good parts, components, or both require these performance and needs to have more than 1 XXX alloy high strength work, such as kitchen utensils and appliances, food and chemical products processing and storage devices, and transportation of liquid product tank, tank, with thin plate processing all kinds of pressure vessel and pipeline
3004 all aluminum cans cans, requires higher than 3003 alloy intensity of parts, chemical products production and storage device, sheet processing parts, construction mechanical parts, construction tools, lamps and lanterns of various parts
Room 3105 partition, dampers, trailer plate, gutters and downspouts, sheet forming machined part, bottle caps, bottle stoppers, etc
3 a21 airplane oil tank, oil pipe, rivet wire, etc.;Building materials and food and other industrial equipment

5005 and 3003 alloy are similar, with moderate intensity and good corrosion resistance.Used as a conductor, cooking utensils, dashboard, shell and architectural decoration.Anodic oxidation film than those of the 3003 alloy oxide film is more bright, and tonal and consistent with that of the 6063 alloy
5050 sheet can be used for lining board refrigerating machines and refrigerators, cars trachea, tubing and agricultural irrigation pipe;Can also be processed plate, pipe, bar, special-shaped material, wire, etc
5052 the alloy has good forming performance, corrosion resistance, can candle, fatigue strength, medium static strength, used to make airplane oil tank, oil pipe, as well as the transportation vehicles, ships, sheet metalparts, instrument, lamps stent and rivet, metal products, etc
5056 mg alloy and cable sheath rivet, zippers, nails, etc.;Clad aluminum wire is widely used in processing agricultural insect traps, and other places need to have high corrosion resistance
5083 it is applied to high corrosion resistance, good weldability and medium strength, such as ships, cars and aircraft plate weldments;Strict fire prevention of the pressure vessel, the cooling device, television tower, drilling equipment, transportation equipment, missile component and armor
5086 it is applied to high corrosion resistance, good weldability and medium strength, such as ship, automobile, airplane, low-temperature equipment, television tower, drilling equipment, transportation equipment, missile component and the deck and so on
5154 welded structure, storage tank, pressure containers, ships and offshore facility structure, transport pan cans
5182 can cover sheet is used for processing, automobile panels, wheel, reinforcement, bracket and other components
5252 used in the manufacture of a higher intensity of decoration, such as car decorative parts.After the anodic oxidation with light transparent oxide film
5254 hydrogen peroxide and other chemical product containers
Welding of magnesium content greater than 3% of the 5356 aluminum – magnesium alloy welding rod and welding wire
5454 welded structure, pressure vessels, Marine facilities
5456 armor plate, high strength welded structure, storage tank, pressure vessel, material of the ship
5457 after polishing and anodic oxidation treatment of the automobile and other equipment
5652 hydrogen peroxide and other chemical products storage containers
5657 by polishing and anodic oxidation treatment of the automobile and other equipment, but in any case must ensure that the material has fine grain size
5 how a02 aircraft fuel tank and pipes, wire, rivet, the structure of the ship
5 a03 medium strength welded structure, cold stamping parts, welding containers, wire, can be used to replace 5 how a02 alloy
5 a05 welding structure, the aircraft skin skeleton
5 a06 welded structure, the cold die forging parts, welding containers bearing parts, aircraft skin parts
5 a12 welded structure, bulletproof deck

A strong tall 6005 extrusion profiles and pipes, used for 6063 alloy parts, such as a ladder, TV antenna, etc
6009 car plate
6010 sheet: car body
6061 request has the certain strength, weldability and high resistance to corrosion of all kinds of industrial structural, such as manufacturing truck, tower building, vessel, trolley, furniture, machinery parts, such as precision machining with tube, rod, shaped material, plates
6063 building material, irrigation pipes and vehicle and bench for extrusion materials, furniture, fencing, etc
6066 forgings and welding structure extrusion materials
6070 heavy welding structure and automobile industry with materials and pipe extrusion
6101 buses with high-strength bars, electric conductor and cooling equipment etc
6151 for forging crankshaft rolling ring parts, machine parts and production, for both require a good forging performance, high strength, and good corrosion resistance
6201 guide material with high strength wire
6205 thick plate, pedals, and high resistance to impact extrusion
Corrosion resistance of 6262 alloy is better than that of 2011 and 2017 have thread high stress components
6351 vehicles of extrusion parts, such as water, oil pipelines
6463 buildings with various instruments profiles, and the anode oxidation treatment after the bright decoration on the surface of the car
6 how a02 aircraft engine parts, complex shape of metal forging and die forging

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Will 3D printing replace CNC machining

The answer is 3D printing will not replace CNC machining in the foreseeable future.

The reason is they actually have different purposes which complement each other.

3d printing vs cnc machining china

3D PRINTING
3D printing is a form of add-on or additive manufacturing.

It makes use of parts being produced layer by layer with substances such as plastic or metal powders, plastic filaments or resins.

Its energy source is either a laser or a heated extruder which creates decks or layers of these materials by solidifying them to finally form the finished part.

The joy of 3D printing is in your ability to create freedom of shape, its accuracy, speed, and its ability to cut on costs and to decrease the weight of certain parts.

It is also applicable in several industries.

3D printing has various advantages over traditional printing but its technology has not yet been developed for mass production.

CNC MACHINING
CNC machining represents subtractive manufacturing.

Theoretically: this means to deduct from an original piece.

The process starts with a block of material (called a blank);

Then;

CNC machining starts to cut away material until the finished part is created.

Cutters and spinning tools are important parts of the procedure to shape and mold the original piece.

Somewhat like sculpture or pottery.

CNC machining is best for low to mid volume production and has splendid dimensional accuracy.

It works well with many materials including wood, metals, and plastics.

CNC stands for Computer Numerical Control.

 

WHAT 3D PRINTING AND CNC MACHINING HAVE IN COMMON?

Both are compatible with a wide variety of materials.

These include plastics and metals.

China 3D printing Is more adaptable to plastics like ABS, nylon, polycarbonate. and acrylic for now;

but some companies have sought to introduce technology that will allow more usage of metals in 3D printing.

Some advanced 3D printers have the capacity for jobs on sand and ceramics.

CNC machining is more in tune with metals;

especially aluminum, stainless steel and titanium,

but companies have also sought the adaptability of plastics to CNC machining.

 

3D PRINTING AND CNC MACHINING WORK TOGETHER

There are materials such as super alloys or TPU (flexible material) which cannot be made with CNC milling,Cnc Turning,etc

but should be created with 3D printing.

After the super alloy has been produced, the deductive or sculpting magic of CNC will then work its way through the material.

CAN WE COMBINE THE TWO?
Yes.

There are companies now that are attempting to merge the great qualities of 3D printing and CNC machining into one dual purpose

equipment.

The Zmorph 2.0 SX is introduced as a CNC equipment but is also a 3D printer.

It has 3 axes and a print head because of its interchangeable heads.

Then there is Mooz which is marketed as a 3 in 1 3D printer.

 

THE FUTURE

3D printing is simpler.

No operator is required when the file is prepared, and the part orientation, fill and supports are executed.

 

CNC machining needs a skilled machinist to choose usage of tools.

cutting path, and repositioning of the material.

 

CNC machining requires cleanup after use because it cuts and sculpts away from the material until the desired form is established.

 

Whereas 3D printing doesn’t leave any mess behind because all the parts created are needed because they are all new productions.

 

Both 3D printing and CNC machining will be here to stay.

 

The former is in the creation of new products (additive property);

while the latter is in the creation of something out of something.

3D printing is more proficient with plastics. sand and ceramics while CNC machining does wonders with both stainless steel or metals.

Technology will keep in evolving until the two technologies will be merged and they will be adaptable to mass production.

 

The two processes now are just confined to low and mid production projects.

But the future of SLS 3D printing or fdm 3d printing or SLM 3D Printing is much brighter because costs from its operations have become even cheaper than third world cheap labor.

And the expenses keep decreasing with the potential of a 3D printer in most homes in the not so distant future.

3D printing can also make the costs of commercial goods much cheaper because it can create duplicates of these products.

Thus, it has become competition.

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What’s Precision CNC Machining

Also known as machining is a process that uses rotary cutters to shape material in a way that will benefit the end user. In most cases, this is a process that removes material from the stock in order to produce the necessary part. There are a wide variety of cnc machining operations that are available, some of which provide larger parts and others that provide smaller parts for mass production. Of all the different processes used in industry, it is one of the most common, and is a necessity for almost any other industry because of the variety of parts that can be produced.

Although there are number of different types of equipment that can be used for machining, one of the more per sites is known as precision CNC machining,. CNC stands for Computer Numerical Control, which uses a computer to control the milling device as it is working. In its more basic application, it works to remove material from the stock piece along a single axis. This is often done for engraving applications or for use in diesinking. CNC machining may also be combined with a number of different types of tools, such as a bull nose cutter. When used in conjunction with these other tools, it can improve the precision of the milling device while at the same time, maintaining the same working speed.

Be-cu.com have over 20 years’ experience in die casting, and Be-cu.com can guarantee you of high-quality casts. Be-cu.com will be your partner for all your machining,metal forging and finishing requirements. Get in touch with use to discuss your needs.

Some precision CNC machining, devices work beyond the single axis that was already discussed. This allows for more control over the milling process and for more dynamics in the finished product. Some of the more advanced milling machines include the multi-axis machine. This is a machine which includes multiple accesses to allow for a work piece that is mounted horizontally to be rotated and worked from a wide variety of angles. It helps to add dynamics to the precision CNC machining device and offers more to the end-user.

Even though Be-cu.com have the experience in machining of die castings that are produced at out foundry, Be-cu.com also deal with machining and finishing components that have been cast by other processes that Be-cu.com cannot manage at out our facility. Be-cu.com can also provide you with machining services from solid or extrusion. It does not matter the volume that you require, Be-cu.com can deliver.

The metal casting technology uses steel molds and cast iron that enables the zinc and aluminum castings to be manufactured more cheaply and accurately in comparison to sand castings. The tooling costs are a fraction of those required when dealing with pressure casting. The rapid chilling allows for quality mechanical properties while the non-turbulent filling guarantees the manufacture of castings that can be treated with heat with little porosity. Be-cu.com have the experts and experience to ensure that your designs are optimized. This will allow for the elimination of components that would add unnecessary costs to the gravity casting. The innovative press trimming functions of the tool also minimize finishing costs. Be-cu.com also provide solidification and finishing simulations through the use of software and computer technology.

Be-cu.com have a variety of casting machine that is run by microprocessor controlled hydraulics. This automates the movement of the die, leading to an improvement in consistency and the production speed. The machine also has hydraulic movement and tilt pouring that can go up to four axes. Be-cu.com also have facilities where Be-cu.com produce sand cores. This is used in creating of complex internal shapes.

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