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Raised Vs. Flattened Metal Mesh

Metal mesh, whether raised or flattened, serves various purposes across industries, from filtration to architectural design. Understanding the differences between raised and flattened metal mesh can help you make informed decisions for your specific needs. In this article, we'll delve into the advantages and disadvantages of both types to assist you in selecting the ideal option.
 

Raised vs Flattened Expanded Metal Mesh

 
The key contrast between raised and flattened expanded metal mesh lies in the configuration of the diamond pattern formed by the strands.

Raised expanded metal mesh showcases a three-dimensional arrangement with protrusions extending outward from the material's plane. This configuration imparts superior stiffness, rendering it well-suited for diverse industries necessitating robust support. Additionally, its extended surface area facilitates efficient application of powder coating or other decorative finishes.

In contrast, flattened expanded metal mesh undergoes cold-rolling to flatten the diamond pattern, resulting in a uniform surface devoid of protrusions. This characteristic makes it particularly suitable for applications demanding a sleek appearance, such as architectural grilles or railings.
 

Raised Expanded Metal

 
Raised metal, also referred to as standard metal, is a steel product utilized in various applications ranging from fences to grates. Its designation as standard metal stems from the fact that its final form remains unchanged from its state upon leaving the expanding press.

Characterized by horizontal angles on its strands, raised metal exhibits a slightly uneven surface texture. The properties of each sheet can be tailored according to the desired pattern size and degree of expansion applied. Despite variations in sheet size and thickness, the holes and surrounding strands maintain uniformity in both size and thickness.

Common applications of raised metal include fences, walkways, and grates, owing to its durability and strength. Its small apertures facilitate the passage of air, liquid, and light, acting as an effective strainer by allowing these elements to permeate while blocking larger objects.

Additionally, raised expanded metal finds standard usage in constructing lockers as walls and doors to partition areas within warehouses.
 

Pros and Cons

 
Raised metal boasts superior structural strength compared to other types of expanded metal. Its strands distribute weight more evenly, enabling it to support heavier loads than flat expanded metal.

Moreover, the angled strands of raised expanded metal provide enhanced grip, making it skid-resistant and ideal for walkway applications. Originating from steel, raised expanded metal exhibits exceptional durability, ensuring longevity without the need for frequent repairs or replacements, potentially saving costs over a span of 40 years or more.

However, raised expanded metal may have some drawbacks. Its aesthetic appeal may not match that of flat expanded metal, and its heavier, denser composition could incur higher delivery costs.
 

Flat Expanded Metal

 
flattened expanded metal
 
Flat expanded metal undergoes a manufacturing process similar to raised expanded metal, with one key distinction in the final steps. Following its exit from the press, flat expanded metal undergoes milling to achieve a smooth and level surface. This process eliminates the ridges present in standard or raised expanded metal, resulting in a sleeker appearance for stainless steel expanded metal.

In comparison to raised expanded metal, flat expanded metal is thinner and flatter. It finds its most practical applications where abrasion resistance is less critical, and aesthetic appeal takes precedence. The removal of ridges reduces the weight of flat expanded metal in comparison to raised varieties, further enhancing its suitability for various applications. Additionally, its finished surface enhances its visual appeal.

Typical uses of flat expanded metal include fencing, enclosures for safety areas, and even walkways on billboards. It also serves well in crafting railings, gates, pathways, and grates.
 

Pros and Cons

 
One significant advantage of flat expanded metal is its reduced weight, resulting in lower transportation and manufacturing costs. Opting for flat expanded metal can lead to cost savings in various applications.

Moreover, flat expanded metal features a distinctive finish that distinguishes it from raised expanded metal. If grip is less critical than appearance for your intended use of expanded metal, flat expanded metal may be the preferable choice.

Like raised expanded metal, flat expanded metal excels in allowing light, air, and water to pass through while serving as a barrier to larger objects. It boasts robust strength and durability, with corrosion resistance ensured by its stainless steel composition and protective coating against environmental elements.

However, there are some drawbacks to consider. In wet conditions, flat expanded metal may offer less traction if used as a walkway. Additionally, its flattened and stretched nature renders it less strong compared to raised expanded metal.

Ultimately, while flat expanded metal offers a sleek appearance and cost-effectiveness, it may not match the versatility of raised expanded metal in utilitarian applications.
 

Choosing the Right Expanded Metal for You

 
When it comes to the material of expanded metal, there is a wide range of choices available to suit your specific needs. The selection of expanded metal grating depends on the requirements of your application.

When deciding between raised and flattened expanded metal, it's essential to consider the intended use of the expanded metal mesh.

Raised expanded metal features a slightly rounded face, making it suitable for applications such as part-washing where there is a high demand for residue runoff.

On the other hand, flattened expanded metal offers a flatter surface, ideal for materials-handling applications. Its flat surface helps distribute weight evenly and prevents parts from sticking to the expanded metal grating.

With specialized manufacturing equipment, standard stainless steel expanded metal mesh ensures more consistent opening space on the metal sheet.

When precision is crucial, attention must be paid to factors like LWO (Long Way of Opening), SWO (Short Way of Opening), LWD (Long Way of Diamond), and SWD (Short Way of Diamond). Variations in these measurements may occur depending on the direction of the metal, introducing an element of variability that can make controlling the opening space more challenging.

Understanding which option best suits your needs is essential to ensure the successful completion of your project. Huijin Metal offers both raised and flat expanded metal options for your next project. Contact us to discover the expanded metal solution that meets your project requirements.
 
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