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PDC (Polycrystalline Diamond Compact) Cutter

PDC (Polycrystalline Diamond Compact) Cutter

PDC polycrystalline diamond cutters contains polycrystalline diamond layer and tungsten carbide backing. It features both the high shock resistance of tungsten carbide and the highest hardness & abrasion resistance of diamond.

 

Application: Oil & Gas and Mining.

 

 Diamond Enhanced Cutter (Dome PDC Cutter)

Diamond enhanced cutter (DEC) is synthesized by diamond particle and tungsten carbide supporting layer at high pressure and high temperature. It is the best replacement to tungsten carbide insert.

It combines both the high wear resistance of diamond and high toughness of carbide.

 

Application: high-class PDC bits as the gauge, anti-vibration, or center cutters, percussion bits, cone bits, mining picks, PDC bits ...

 

E-Grind supplies Diamond Enhanced Cutter (Dome PDC cutter) with various shapes: spherical, conical, bullet-shaped, wedge… Our DEC has high impact resistance and wear resistance.

 

  • Grind provides full ranges of PDC specs. Three series are available:

 

 EA-PD1

The Diamond section is with flat tine junction plane. The thickness of the diamond layer is about 0.8~1.2mm. It is mainly used in stone processing and hole (blind hole) can be punched according to customers'  requirements. 

Specification: 

 

Part #

ΦD(mm)

T(mm)

t(mm)

Chamfer on diamond section(mm)

EPD1-0803

8.00±0.03

3.53±0.10

1.0±0.20

0.3±0.10

EPD1-1003

10.00±0.03

3.53±0.10

1.0±0.20

0.3±0.10

EPD1-1303

13.44±0.03

3.53±0.10

1.0±0.20

0.3±0.10

 

 EA-PD2

Diamond-section is with slotted junction plane. The thickness of diamond layer is about 1.2~2.0mm.

 

Part #

ΦD(mm)

T(mm)

t(mm)

Chamfer on diamond section(mm)

EPD2-0803

8.00±0.03

3.53±0.10

1.5±0.20

0.3±0.10

EPD2-0808

8.00±0.03

8.00±0.10

1.5±0.20

0.3±0.10

EPD2-1010

10.00±0.03

10.00±0.10

1.5±0.20

0.3±0.10

EPD2-1303

13.44±0.03

3.53±0.10

1.5±0.20

0.3±0.10

EPD2-1308

13.44±0.03

8.00±0.10

1.5±0.20

0.3±0.10

EPD2-1313

13.44±0.03

13.20±0.10

1.5±0.20

0.3±0.10

EPD2-1608

16.00±0.03

8.00±0.10

1.7±0.20

0.3±0.10

EPD2-1613

16.00±0.03

13.20±0.10

1.7±0.20

0.3±0.10

EPD2-1908

19.05±0.05

8.00±0.10

2.0±0.20

0.3±0.10

EPD2-1913

19.05±0.05

13.20±0.10

2.0±0.20

0.3±0.10

 

 EA-PD3

Diamond section is with new net-slotted junction plane, which better removes internal stress of polycrystalline diamond compact; meanwhile the thickness of diamond layer is increased to 1.8~2.5mm and makes wear resistance much higher.

 

Part #

ΦD(mm)

T(mm)

t(mm)

Chamfer on diamond section(mm)

EPD3-0806

8.00±0.03

6.00±0.10

2.0±0.20

0.3±0.10

EPD3-0808

8.00±0.03

8.00±0.10

2.0±0.20

0.3±0.10

EPD3-1008

10.00±0.03

8.00±0.10

2.0±0.20

0.3±0.10

EPD3-1010

10.00±0.03

10.00±0.10

2.0±0.20

0.3±0.10

EPD3-1308

13.44±0.03

8.00±0.10

2.0±0.20

0.3±0.10

EPD3-1313

13.44±0.03

13.20±0.10

2.0±0.20

0.3±0.10

EPD3-1608

16.00±0.03

8.00±0.10

2.0±0.20

0.3±0.10

EPD3-1613

16.00±0.03

13.20±0.10

2.0±0.20

0.3±0.10

EPD3-1616

16.00±0.03

16.31±0.10

2.0±0.20

0.3±0.10

EPD3-1908

19.05±0.05

8.00±0.10

2.2±0.20

0.3±0.10

EPD3-1913

19.05±0.05

13.20±0.10

2.2±0.20

0.3±0.10

EPD3-1919

19.05±0.05

16.31±0.10

2.2±0.20

0.3±0.10

EPD2-1919

19.05±0.05

19.00±0.10

2.2±0.20

0.3±0.10

 

E-Grind Abrasives is professional in diamond and CBN products with over 50 years experience. Contact us to know more abrasive powder types!

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